IP Library Granted Patent US 9,375,703
Granted Patent B2
US 9,375,703 · App. 13/725,518 · Granted Jun 28, 2016

Algal thermoplastics, thermosets, paper, adsorbants and absorbants

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Quick Facts
Patent No.
US 9,375,703
App. No.
13/725,518
Granted
Jun 28, 2016
Kind
B2
Abstract

Provided are biomass-based materials and valuable uses of microalgal biomass including: (i) acetylation of microalgal biomass to produce a material useful in the production of thermoplastics; (ii) use of triglyceride containing microalgal biomass for production of thermoplastics; (iii) combination of microalgal biomass and at least one type of plant polymer to produce a material useful in the production of thermoplastics; (iv) anionization of microalgal biomass to form a water absorbant material; (v) cationization of microalgal biomass, and optional flocculation, to form a water absorbant material; (vi) crosslinking of anionized microalgal biomass; (vii) carbonization of microalgal biomass; and (viii) use of microalgal biomass in the making of paper.

Claims (17)

1. A thermoplastic composition comprising a covalently modified microalgal biomass from a heterotrophically cultivated microalgae, the composition further comprising soybean hulls.

2. The composition according to claim 1 , wherein the microalgae has been lysed.

3. The composition according to claim 1 , wherein the covalently modified microalgal biomass has been covalently modified with a hydrophobic group or an anionic group.

4. The composition of claim 3 , wherein the microalgal biomass has been modified by acetylation.

5. The composition of claim 3 , wherein polysaccharide of the microalgal biomass is covalently modified.

6. The composition according to claim 3 , wherein the covalently modified algal biomass is characterized by a DS value of 1 to 3.

7. The composition according to claim 1 , wherein the microalgal biomass is unbleached.

8. The composition according to claim 1 , wherein the microalgal biomass is not colored due to the presence of chlorophyll.

9. The composition according to claim 1 , wherein the biomass is of microalgae that are heterotrophs, and optionally obligate heterotrophs.

10. The composition according to claim 1 , wherein the microalgae are of the genus Chlorella or the genus Prototheca.

11. The composition according to claim 10 , wherein the microalgae are Prototheca moriformis.

12. The composition according to claim 1 , wherein the thermoplastic composition further comprises a plasticizer.

13. The composition according to claim 12 , wherein the plasticizer is selected from a group consisting of one or more of: glycerol, sorbitol, triacetin, triethyl citrate, acetyl triethyl citrate, tributyl cirtate, acetyl tributyl citrate, trioctyl citrate, acetyl trioctyl citrate, trihexyl citrate, butyryl trihexyl citrate, trimethyl citrate, alkyl sulphonic acid phenyl ester, and 1,2-cyclohexane dicarboxylic acid diisononyl ester.

14. The composition according to claim 1 , wherein the thermoplastic composition has one or more of the following characteristics: (a) a Young's modulus of 300-3000 MPa; (b) a tensile strength of 5-70 MPa; (c) a tensile strength at maximum load of 5-50 MPa; or (d) an ultimate elongation of 1-400%.

15. The composition according to claim 1 , wherein the microalgal biomass is a fraction that is insoluble in an aqueous solvent, said insoluble fraction produced by removing components soluble in an aqueous solvent from microalgal biomass.

16. The composition according to claim 1 , wherein the composition has been formed through extruding, molding, or blowing.

17. The thermoplastic composition according to claim 1 , wherein the composition is a film.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 3, 2017
From: TERRAVIA HOLDINGS, INC.
To: CORBION BIOTECH, INC.
Reel/Frame 044424/0211 →
CHANGE OF NAME Recorded May 23, 2016
From: SOLAZYME, INC.
To: TERRAVIA HOLDINGS, INC.
Reel/Frame 038794/0867 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2013
From: SOUSA, SONIA; PIECHOCKI, JOHN; MCKEE, ADRIENNE
To: SOLAZYME, INC.
Reel/Frame 030520/0226 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2013
From: HARLIN, ALI; PERE, JAAKKO; LIITIA, TIINA; LAINE, CHRISTIANE; JAASKELAINEN, ANNA-STIINA; KIURU, JANI; NATTINEN, KALLE
To: VTT TECHNICAL RESEARCH CENTRE OF FINLAND
Reel/Frame 030520/0278 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2013
From: VTT TECHNICAL RESEARCH CENTRE OF FINLAND
To: SOLAZYME, INC.
Reel/Frame 030520/0303 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2013
From: CERNOHOUS, JEFFREY J.; PAWLOSKI, ADAM R.
To: INTERFACIAL SOLUTIONS IP, LLC
Reel/Frame 030520/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2013
From: INTERFACIAL SOLUTIONS IP, LLC
To: SOLAZYME, INC.
Reel/Frame 030520/0380 →