Thermal warp compensation IC package
View Patent ↗An apparatus and method for temperature induced warpage compensation in an integrated circuit package is disclosed. The apparatus consists of bonded layers of material having different thermal coefficients of expansion. The bonded layers are bonded to the top of the integrated circuit package. By appropriate choice of temperature coefficients the layers of material can compensate for either convex or concave warpage. In some embodiments, the layers of material have apertures therein allowing compensation for more complex warpages. As well, in some embodiments the top layer of material does not have a planar cross-section. A method is also disclosed for manufacturing an integrated circuit package assembly. The apparatus and method provide an alternative to methods of dealing with IC package warpage known in the art.
1. A temperature responsive warpage counteracting integrated circuit assembly for use with an integrated circuit package having a connection grid side and a top side, said temperature responsive warpage counteracting integrated circuit assembly comprising:
a first layer of a first material having a first coefficient of temperature expansion and a first and second surface;
a second layer of a second material having a second coefficient of temperature expansion different from said first coefficient of temperature expansion and a first and second surface;
said first surface of said second layer bonded to the second surface of said first layer; and
said second surface of second layer bonded to the top side of said integrated circuit package, wherein the first layer has either a planar-convex cross section or a planar-concave cross section with a planar portion at the second surface.
2. The temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 1 , wherein said first coefficient of temperature expansion is greater than said second coefficient of temperature expansion.
3. The temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 1 , wherein said second coefficient of temperature expansion is greater than said first coefficient of temperature expansion.
4. The temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 1 , wherein said first and second layers have aligned apertures therein.
5. The temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 1 , wherein said first layer has the planar-convex cross section with the planar portion at said second surface.
6. The temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 1 , wherein said first layer has the planar-concave cross section with the planar portion at said second surface.
7. A method of manufacture of a temperature responsive warpage counteracting integrated circuit assembly for use with an integrated circuit package having a connection grid side and a top side, said method comprising:
providing a first layer of a first material having a first coefficient of temperature expansion, a first surface, and a second surface;
providing a second layer of a second material having a second coefficient of temperature expansion different from said first coefficient of temperature expansion, a first surface, and a second surface;
bonding said first surface of said second layer to the second surface of said first layer; and
bonding said second surface of second layer to the top side of said integrated circuit package, wherein the first layer has either a planar-convex cross section or a planar-concave cross section with a planar portion at the second surface.
8. The method of manufacture of a temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 7 , further comprising:
providing that said first coefficient of temperature expansion is greater than said second coefficient of temperature expansion.
9. The method of manufacture of a temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 7 , further comprising:
providing that said second coefficient of temperature expansion is greater than said first coefficient of temperature expansion.
10. The method of manufacture of a temperature responsive warpage counteracting integrated circuit assembly as claimed in claim 7 , further comprising:
providing a first aperture in said first layer; and
providing a second aperture in said second layer, wherein said second aperture is of generally the same size as said first aperture, and aligned with said first aperture.