IP Library Granted Patent US 9,356,537
Granted Patent B2
US 9,356,537 · App. 13/732,154 · Granted May 31, 2016

Slave circuit for distributed power converters in a solar module

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Quick Facts
Patent No.
US 9,356,537
App. No.
13/732,154
Granted
May 31, 2016
Kind
B2
Abstract

An inverter device for a solar module. The inverter device comprises a slave circuit device that includes an input comprising a DC input from a solar cell group and a preliminary boost circuit. A DC boost circuit is coupled to the preliminary boost circuit and configured to boost the intermediary voltage to an AC RMS peak voltage. A rectifier circuit is coupled to the DC boost circuit. An energy recovery circuit comprises a storage device coupled to the rectifier output. The energy recovery circuit is configured to temporarily store a reverse recovery charge and transfers the reverse recovery charge to an output of a DC bus structure to reduce a diode recovery loss in the rectifier circuit.

Claims (30)

1. An inverter device for a solar module, the inverter device comprising a slave circuit device comprising:

an input comprising a DC input from a solar cell group;

a preliminary boost circuit coupled to the input, the preliminary boost circuit configured to boost an input voltage from the input from the solar cell group to an intermediary voltage;

a boost circuit coupled to the preliminary boost circuit and configured to boost the intermediary voltage to a boosted output having an AC RMS peak voltage;

a rectifier circuit coupled to the boost circuit and configured to wave shape the boosted output to a rectified DC waveform, the rectifier circuit comprising an rectifier output;

an energy recovery circuit comprises a storage device coupled to the rectifier output, the energy recovery circuit being configured to temporarily store a reverse recovery charge and transfers the reverse recovery charge to an output of a DC bus structure to reduce a diode recovery loss in the rectifier circuit,

wherein the rectifier circuit comprises a full bridge diode circuit coupled with the energy recovery circuit; wherein the storage device comprises a storage capacitor coupled to the rectifier output, the storage capacitor being configured between a first terminal and a second terminal of the full bridge diode circuit, the energy recovery circuit further comprising a first p-n junction diode configured in series with the storage capacitor, the energy recovery circuit further comprising an inductor coupled to the first terminal and the first p-n junction diode, the inductor being in parallel to the storage capacitor.

2. The device of claim 1 wherein the input comprises a first terminal and a second terminal; wherein the DC input ranges from about 4 volts to 120 volts.

3. The device of claim 1 wherein the preliminary boost circuit comprises an inductive storage coupled to a capacitive storage coupled within a boost circuit.

4. The device of claim 1 wherein the boost circuit comprises a phase shift full bridge boost circuit or an advanced boost circuit achieving Zero-Voltage-Switching (ZVS) or Zero-Current-Switching (ZCS) or both ZVS and ZCS.

5. The device of claim 1 wherein the energy recovery circuit further comprising a second p-n junction diode provided between the first p-n junction diode and the storage capacitor, the second p-n junction diode being coupled to an output terminal of the DC bus structure.

6. The device of claim 5 wherein the second p-n junction diode is configured to allow a switching current to flow to the output terminal; and the first p-n junction diode is configured to allow to a node between the second p-n junction diode and the storage capacitor to be substantially at an output terminal voltage at the DC bus structure.

7. The device of claim 1 wherein the intermediary voltage ranges from about 15 volts to 20 volts.

8. The device of claim 1 wherein the rectified DC waveform has a voltage ranging from about 160 volts to 400 volts.

9. The device of claim 1 wherein the solar cell group is provided in a solar module.

10. The device of claim 1 wherein the slave circuit provides a galvanic isolation between the DC input from the solar cell group and a combined AC supply which is either from a grid source or a reference AC signal generated by another device.

11. The device of claim 1 wherein the storage capacitor is metal or ceramic filled capacitor structure having a capacitance determined by a frequency of switching on the rectifier circuit, the reverse recovery charge, and a voltage across the rectifier output.

12. A method of operating an inverter device for a solar module, the method comprising:

receiving an input voltage at a DC input from a solar cell group;

receiving the DC input and increasing the input voltage from the input to an intermediary voltage using a preliminary boost circuit;

receiving the intermediary voltage at a boost circuit coupled to the preliminary boost circuit, and outputting a boosted output having an AC RMS peak voltage;

receiving the boosted output at a rectifier circuit coupled to the boost circuit, and wave shaping the boosted output to a rectified DC waveform at a rectifier output;

receiving the rectified DC waveform at an energy recovery circuit;

storing a reverse recovery charge at a storage device configured with the energy recovery circuit; and

transferring the reverse recovery charge from the storage device to an output of a DC bus structure to reduce a diode recovery loss in the rectifier circuit,

wherein the rectifier circuits comprises a full bridge diode circuit coupled with the energy recovery circuit; wherein the storage device comprises a storage capacitor coupled to the rectifier output, the storage capacitor being configured between a first terminal and a second terminal of the full bridge diode circuit, the energy recovery circuit further comprising a first p-n junction diode configured in series with the storage capacitor, the energy recovery circuit further comprising an inductor coupled to the first terminal and the first p-n junction diode, the inductor being in parallel to the storage capacitor; wherein the energy recovery circuit further comprising a second p-n junction diode provided between the first p-n junction diode and the storage capacitor, the second p-n junction diode being coupled to an output terminal of the DC bus structure; wherein the second p-n junction diode is configured to allow a switching current to flow to the output terminal; and the first p-n junction diode is configured to allow a node between the second p-n junction diode and the storage capacitor to be substantially at an output terminal voltage at the DC bus structure.

13. The method of claim 12 wherein the input comprises a first terminal and a second terminal; wherein the DC input ranges from about 4 volts to 120 volts; wherein the preliminary boost circuit comprises an inductive storage coupled to a capacitive storage coupled within a boost circuit.

14. The method of claim 12 wherein the boost circuit comprises a phase shift full bridge boost circuit or an advanced boost circuit achieving Zero-Voltage-Switching (ZVS) or Zero-Current-Switching (ZCS) or both ZVS and ZCS.

15. The method of claim 12 wherein the intermediary voltage ranges from about 15 volts to 20 volts; wherein the rectified DC waveform has a voltage ranging from about 160 volts to 400 volts.

16. The method of claim 12 wherein the solar cell group is provided in a solar module; wherein the slave circuit provides a galvanic isolation between the DC input from the solar cell group and a combined AC supply which is either from a grid source or a reference AC signal generated by another device; wherein the storage capacitor is metal or ceramic filled capacitor structure having a capacitance determined by a frequency of switching on the rectifier circuit, the reverse recovery charge, and a voltage across the rectifier output.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Nov 26, 2024
From: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT
To: FTC SOLAR, INC.
Reel/Frame 069450/0947 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Apr 30, 2021
From: FTC SOLAR, INC.
To: BARCLAYS BANK PLC
Reel/Frame 056106/0643 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2017
From: SUNEDISONMICROINVERTER PRODUCTS LLC
To: MPOWERSOLAR INC.
Reel/Frame 043343/0727 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2013
From: POTHARAJU, SURYANARAYANA; JAYARAMAN, VIJAY SHANKAR
To: MPOWERSOLAR INC.
Reel/Frame 029612/0719 →