Rotor disk with spoke openings
View Patent ↗A rotor disk for a rotor of a synchronous reluctance machine consists of a disk body material with high magnetic permeability. In order to improve the ability of the rotor disk to stand centrifugal and thermal loads, spokes extending in radial direction between a shaft opening and a disk periphery are provided with spoke openings. These openings extend over a wide distance both in circumferential direction and in radial direction to worsen the heat conducting properties of the spokes and to render the spokes less stiff.
1. A rotor disk for a rotor of a synchronous reluctance machine, the rotor disk comprising:
a disk body material with high magnetic permeability;
a plurality of longitudinal flux barriers comprising a material with low magnetic permeability and configured to give the rotor disk an anisotropic magnetic structure such that at least one axis of maximum reluctance (q-axis) and at least one axis of minimum reluctance (d-axis) are formed;
a spoke extending in radial direction between a shaft opening and a disk periphery, and in circumferential direction between two adjacent q-axes, the spoke having a spoke area substantially contoured by the shaft opening, the two adjacent q-axes, two adjacent flux barriers at opposite sides of a d-axis, and the disk periphery;
wherein at least one portion of the spoke area is not occupied by the disk body material, the at least one spoke area portion not occupied by the disk body material being distributed in circumferential direction over an angular distance of at least 25° measured from the rotor disk centre;
wherein that the at least one spoke area portion not occupied by the disk body material is distributed in radial direction over a distance corresponding to at least 60% of the maximum distance between the shaft opening and the disk periphery.
2. The rotor disk according to claim 1 , wherein the at least one spoke area portion not occupied by the disk body material is distributed in circumferential direction over an angular distance of at least 27°.
3. The rotor disk according to claim 1 , wherein the at least one spoke area portion not occupied by the disk body material is distributed in circumferential direction over an angular distance corresponding to at least 38% of the angular distance between two adjacent q-axes.
4. The rotor disk according to claim 1 , wherein the at least one spoke area portion not occupied by the disk body material is distributed in radial direction over a distance corresponding to at least 70% of the maximum distance between the shaft opening and the disk periphery.
5. The rotor disk according to claim 1 , wherein the spoke area comprises a continuous portion not occupied by the disk body material, the continuous portion extending in circumferential direction over an angular distance of at least 25°.
6. The rotor disk according to claim 1 , wherein the spoke area comprises a continuous portion not occupied by the disk body material, the continuous portion extending in circumferential direction over an angular distance corresponding to at least 38% of the angular distance between two adjacent q-axes.
7. The rotor disk according to claim 1 , wherein the spoke area comprises a continuous portion not occupied by the disk body material, the continuous portion extending in radial direction over a distance corresponding to at least 50% of the maximum radial distance between the shaft opening and the disk periphery.
8. The rotor disk according to claim 1 , wherein the spoke area comprises a continuous portion not occupied by the disk body material, the angular distance over which the continuous portion extends in circumferential direction being at least four times the angular dimension of the continuous portion in the middle of the same in radial direction.
9. The rotor disk according to claim 1 , wherein less than 75% of the spoke area is occupied by the disk body material.
10. The rotor disk according to claim 1 , wherein a radial outermost part of the at least one spoke area portion not occupied by the disk body material has a rounding in shape of an arc of a circle extending over 200°.
11. The rotor disk according to claim 1 , wherein the spoke has a cut-out at the disk periphery.
12. The rotor disk according to claim 1 , wherein the at least one spoke area portion not occupied by the disk body material is filled with air.
13. The rotor disk according to claim 1 , wherein the spoke area comprises a single continuous portion not occupied by the disk body material.
14. The rotor disk according to claim 1 , wherein the shaft opening comprises a key hole on a q-axis.
15. A synchronous reluctance machine comprising a rotor disk according to claim 1 .