Perfused core dielectrically loaded dipole microwave antenna probe
View Patent ↗A microwave surgical ablation probe having an arrangement of coolant channels in fluid communication with a cooling chamber disposed within the distal end of the probe is disclosed. A hypotube having one or more longitudinal ribs extending radially inward from an inner surface thereof is coaxially disposed around a coaxial feedline. The longitudinal ribs of the hypotube engage an outer sheath of the feedline to define a fluid inflow channel to deliver coolant to the cooling chamber, and a fluid outflow channel to receive fluid from the cooling chamber. The cooling chamber may be formed from porous ceramic or porous metallic material that provides structural support to the probe while permitting coolant to circulate therethrough. The probe includes dielectric and choke members that are adapted to control the microwave radiation pattern (e.g., ablation shape), and which may provide improved coupling of the probe to tissue.
1. An ablation probe, comprising:
a feedline having an outer sheath, an inner conductor, and an insulator coaxially disposed around the inner conductor, wherein the inner conductor extends distally beyond the outer sheath and the insulator;
a hypotube coaxially disposed around the feedline having two longitudinal ribs that extend radially inward from an inner surface of the hypotube to an outer surface of the feedline to define an inflow fluid channel and an outflow fluid channel;
a feed point seal operably coupled to a distal end of the hypotube and including a first opening and a second opening defined therethrough, each having a proximal end and a distal end, wherein the proximal end of the first opening is disposed in fluid communication with the inflow fluid channel and the proximal end of the second opening is disposed in fluid communication with the outflow fluid channel;
a distal radiating section having a cylindrical outer dielectric surface, and a generally conical tip disposed at a distal end of the distal radiating section, the cylindrical outer dielectric surface and conical tip defining a cooling region therein; and
a porous core closed within the cooling region and in fluid communication with the distal end of the first opening of the feed point seal and the distal end of the second opening of the feed point seal.
2. The ablation probe in accordance with claim 1 , wherein the inner conductor extends distally through a third opening defined in the feed point seal.
3. The ablation probe in accordance with claim 1 , wherein the inner conductor extends distally into the porous core.
4. The ablation probe in accordance with claim 1 , wherein the feed point seal is formed from material selected from the group consisting of polyether block amide, polyetherimide, and polyimide-based polymer.
5. The ablation probe in accordance with claim 1 , wherein the feed point seal encapsulates a distal end of at least one of the outer sheath and the insulator.
6. The ablation probe in accordance with claim 1 , wherein the porous core includes a separator adapted to define an inflow region of the porous core and an outflow region of the porous core.
7. The ablation probe in accordance with claim 6 , wherein the inflow region and the outflow region are disposed in fluid communication through a separator opening defined in the separator.
8. The ablation probe in accordance with claim 1 , wherein the porous core is formed from material selected from the group consisting of porous metal and porous ceramic.
9. The ablation probe in accordance with claim 1 , further comprising a dielectric choke concentrically disposed around at least a portion of the hypotube.
10. The ablation probe in accordance with claim 9 , where the dielectric choke includes an outer jacket concentrically disposed around at least a portion thereof.
11. An ablation system, comprising:
a source of microwave ablation energy;
a source of coolant;
a feedline operatively coupled to the source of microwave ablation energy, wherein the feedline includes an outer sheath, an inner conductor, and an insulator coaxially disposed around the inner conductor, wherein the inner conductor extends distally beyond the outer sheath and the insulator;
a hypotube operatively coupled to the source of coolant wherein the hypotube is coaxially disposed around the feedline and includes at least two longitudinal ribs that extend radially inward from an inner surface of the hypotube to an outer surface of the feedline to define an inflow fluid channel and an outflow fluid channel;
a feed point seal operably coupled to a distal end of the hypotube and including a first opening and a second opening defined therethrough, each having a proximal end and a distal end, wherein the proximal end of the first opening is disposed in fluid communication with the inflow fluid channel and the proximal end of the second opening is disposed in fluid communication with the outflow fluid channel;
a distal radiating section having a cylindrical outer dielectric surface, and a generally conical tip disposed at a distal end of the distal radiating section, the cylindrical outer dielectric surface and the conical tip defining a cooling region therein; and
a porous core closed within the cooling region and in fluid communication with the distal end of the first opening of the feed point seal and the distal end of the second opening of the feed point seal.
12. The ablation system in accordance with claim 11 , wherein the inner conductor extends distally through a third opening defined in the feed point seal.
13. The ablation system in accordance with claim 11 , wherein the inner conductor extends distally into the porous core.
14. The ablation system in accordance with claim 11 , wherein the feed point seal is formed from material selected from the group consisting of polyether block amide, polyetherimide, and polyimide-based polymer.
15. The ablation system in accordance with claim 11 , wherein the feed point seal encapsulates a distal end of at least one of the outer sheath and the insulator.
16. The ablation system in accordance with claim 11 , wherein the porous core includes a separator adapted to define an inflow region of the porous core and an outflow region of the porous core.
17. The ablation system in accordance with claim 16 , wherein the inflow region and the outflow region are disposed in fluid communication through a separator opening defined in the separator.
18. A method of manufacturing an ablation probe, comprising the steps of:
forming a hypotube having at least two longitudinal ribs that extend radially inward from an inner surface thereof;
providing a coaxial feedline having in coaxial arrangement an outer sheath, an inner conductor, and an insulator coaxially disposed around the inner conductor, wherein the inner conductor extends distally beyond the outer sheath and the insulator;
mounting the hypotube over the feedline to form an inflow fluid channel and an outflow fluid channel between an inner surface of the hypotube, the at least two ribs, and an outer surface of the sheath;
forming a feed point seal at a distal end of at least one of the sheath or the insulator;
forming a distal radiating section having a cylindrical outer dielectric surface, and a generally conical tip disposed at a distal end of the distal radiating section, the cylindrical outer dielectric surface and conical tip defining a cooling region therein; and
closing a porous core within the cooling region.
19. The method of manufacturing an ablation probe in accordance with claim 18 , wherein forming a hypotube includes joining two or more semicircular sections.
20. The method of manufacturing an ablation probe in accordance with claim 18 , wherein forming a hypotube includes longitudinal ribs being formed in the hypotube by being drawn into the tubing, formed by extrusion, and/or formed by joining two or more semicircular clamshell halves of the hypotube.