IP Library Granted Patent US 9,097,225
Granted Patent B2
US 9,097,225 · App. 13/738,319 · Granted Aug 4, 2015

Method to detect partial failure of direct-injection boost voltage

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Quick Facts
Patent No.
US 9,097,225
App. No.
13/738,319
Granted
Aug 4, 2015
Kind
B2
Abstract

A power supply diagnostic circuit includes a switching power supply that generates a voltage for powering a fuel injector. An injector control module selectively applies the voltage to the fuel injector and monitors a resultant electrical current flow through the fuel injector. The switching power supply includes a dual path circuit comprising two inductors, two MOSFETs, and two diodes. The injector control module determines whether one path of the dual path circuit is defective based on the electrical current flow.

Claims (40)

1. A power supply diagnostic circuit, comprising:

a switching power supply that generates a voltage for powering a fuel injector; and

an injector control module that selectively applies the voltage to the fuel injector and monitors a resultant electrical current flow through the fuel injector, wherein the switching power supply includes a dual path circuit comprising two inductors, two MOSFETs, and two diodes, and the injector control module determines whether one path of the dual path circuit is defective based on the electrical current flow,

wherein the injector control module determines whether the one path is defective based on whether the electrical current flow exceeds a predetermined current limit within a predetermined amount of time after the voltage is applied to the fuel injector during high engine speed and dual fuel injection pulses.

2. A power supply diagnostic circuit, comprising:

a switching power supply that generates a voltage for powering a fuel injector; and

an injector control module that selectively applies the voltage to the fuel injector and monitors a resultant electrical current flow through the fuel injector, wherein the switching power supply includes a dual path circuit comprising two inductors, two MOSFETs, and two diodes, and the injector control module determines whether one path of the dual path circuit is defective based on the electrical current flow,

wherein the injector control module determines whether the one path is defective based on whether the voltage that is applied to the fuel injector sags below a predetermined voltage limit during high engine speed and dual fuel injection pulses.

3. The power supply diagnostic circuit of claim 1 further comprising a current shunt that generates a signal based on the current flow and communicates the signal to the injector control module.

4. A power supply diagnostic circuit, comprising:

a switching power supply that generates a voltage for powering a fuel injector; and

an injector control module that selectively applies the voltage to the fuel injector and monitors a resultant electrical current flow through the fuel injector, wherein the switching power supply includes a dual path circuit comprising two inductors, two MOSFETs, and two diodes, and the injector control module determines whether one path of the dual path circuit is defective based on the electrical current flow,

further comprising at least one transistor that is controlled by the injector control module and that switches the voltage that is applied to the fuel injector.

5. The power supply diagnostic circuit of claim 2 wherein the injector control module modifies the fuel injector pulse width in association with determining whether the one path is defective.

6. A diagnostic method for a power supply circuit, the method comprising:

employing a boost power supply that includes a dual path circuit for generating a voltage for powering a fuel injector;

selectively applying the voltage to the fuel injector;

monitoring a resultant electrical current flow through the fuel injector; and

determining whether one path of the dual path circuit is defective based on whether the electrical current flow exceeds a predetermined current limit within a predetermined amount of time after the voltage is applied to the fuel injector during high engine speed and dual fuel injection pulses.

7. A diagnostic method for a power supply circuit, the method comprising:

employing a boost power supply that includes a dual path circuit for generating a voltage for powering a fuel injector;

selectively applying the voltage to the fuel injector;

monitoring a resultant electrical current flow through the fuel injector; and

determining whether one path of the dual path circuit is defective based on whether the voltage that is applied to the fuel injector sags below a predetermined voltage limit during high engine speed and dual fuel injection pulses.

8. The method of claim 6 further comprising generating a signal based on the current flow and communicating the signal to an injector control module.

9. A diagnostic method for a power supply circuit, the method comprising:

employing a boost power supply that includes a dual path circuit for generating a voltage for powering a fuel injector;

selectively applying the voltage to the fuel injector;

monitoring a resultant electrical current flow through the fuel injector;

determining whether one path of the dual path circuit is defective based on the electrical current flow; and

switching the voltage that is applied to the fuel injector.

10. The method of claim 7 further comprising modifying the fuel injector pulse width in association with determining whether the one path is defective.

11. A power supply diagnostic circuit, comprising:

switching power supply means for generating a voltage for powering a fuel injector;

injector control means for selectively applying the voltage to the fuel injector and monitoring a resultant electrical current flow through the fuel injector, wherein the switching power supply means includes a dual path circuit comprising two inductors, two MOSFETs, and two diodes, and the injector control means determines whether one path of the dual path circuit is defective based on the electrical current flow; and

at least one transistor switching means for switching the voltage that is applied to the fuel injector.

12. The power supply diagnostic circuit of claim 11 wherein the injector control means includes diagnostic means for determining whether the one path is defective based on whether the electrical current flow exceeds a predetermined current limit within a predetermined amount of time after the voltage is applied to the fuel injector during high engine speed and dual fuel injection pulses.

13. The power supply diagnostic circuit of claim 11 wherein the injector control means includes means for determining whether the one path is defective based on whether the voltage that is applied to the fuel injector sags below a predetermined voltage limit during high engine speed and dual fuel injection pulses.

14. The power supply diagnostic circuit of claim 11 further comprising current shunt means for generating a signal based on the current flow and communicating the signal to the injector control means.

15. The power supply diagnostic circuit of claim 11 wherein the injector control means modifies the fuel injector pulse width in association with determining whether the one path is defective.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2021
From: CONTINENTAL AUTOMOTIVE SYSTEMS, INC.
To: VITESCO TECHNOLOGIES USA, LLC.
Reel/Frame 057650/0891 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT SERIAL NO. 13/783,319 PREVIOUSLY RECORDED AT REEL: 029711 FRAME: 0860. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 3, 2017
From: QIAO, NINGSHENG; COTTRELL, MICHAEL; FABRE, FRANCOIS
To: CONTINENTAL AUTOMOTIVE SYSTEMS, INC.
Reel/Frame 042493/0311 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2016
From: QIAO, NINGSHENG; COTTRELL, MICHAEL; FABRE, FRANCOIS
To: CONTINENTAL AUTOMOTIVE SYSTEMS, INC.
Reel/Frame 037761/0212 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2013
From: OIAO, NINGSHENG; COTTRELL, MICHAEL; FABRE, FRANCOIS
To: CONTINENTAL AUTOMOTIVE SYSTEMS, INC.
Reel/Frame 029711/0860 →