IP Library Granted Patent US 8,912,433
Granted Patent B2
US 8,912,433 · App. 13/739,989 · Granted Dec 16, 2014

Lattice matchable alloy for solar cells

Inventors: Rebecca Elizabeth Jones (Mountain View, CA); Homan Bernard Yuen (Sunnyvale, CA); Ting Liu (Santa Clara, CA); Pranob Misra (Milpitas, CA)
Assignee: Solar Junction Corporation
H01L31/0304C22C28/00H01L31/0735H01L31/1848H01L31/03048H01L31/078Y02E10/544
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Quick Facts
Patent No.
US 8,912,433
App. No.
13/739,989
Granted
Dec 16, 2014
Kind
B2
Abstract

An alloy composition for a subcell of a solar cell is provided that has a bandgap of at least 0.9 eV, namely, Ga 1-x In x N y As 1-y-z Sb z with a low antimony (Sb) content and with enhanced indium (In) content and enhanced nitrogen (N) content, achieving substantial lattice matching to GaAs and Ge substrates and providing both high short circuit currents and high open circuit voltages in GaInNAsSb subcells for multijunction solar cells. The composition ranges for Ga 1-x In x N y As 1-y-z Sb z are 0.07≦x≦0.18, 0.025≦y≦0.04 and 0.001≦z≦0.03.

Claims (30)

1. A method for manufacturing a multijunction solar cell comprising:

forming a first subcell comprising Ga 1-x In x N y As 1-y-z Sb z , wherein,

the content levels are selected to achieve a bandgap from 0.9 eV to 1.1 eV;

the content values for x, y, and z are within composition ranges as follows: 0.07≦x≦0.18, 0.025≦y≦0.04 and 0.001≦z≦0.03;

the first subcell is characterized by a short circuit current Jsc greater than 13 mA/cm 2 and an open circuit voltage Voc greater than 0.3 V when illuminated with a filtered 1 sun AM1.5D spectrum in which all light having an energy greater than the bandgap of GaAs is blocked; and

forming at least one second subcell overlying the first subcell to form the multijunction solar cell.

2. The method of claim 1 , wherein the first subcell is substantially lattice matched to the at least one second subcell.

3. The method of claim 1 , wherein the at least one second adjacent subcell is selected from a Ga 1-x In x N y As 1-y-z Sb z subcell, a GaInNAs(Sb) subcell, a (Al)(In)GaP subcell, an (In)(Al)GaAs subcell, an (Al)InGaP subcell, and an (In)GaAs subcell.

4. The method of claim 1 , wherein forming the second subcell comprises growing pseudomorphically.

5. The method of claim 1 , wherein the first subcell is characterized by a lattice constant that is within 0.5% of the lattice constant of the at least one second subcell when fully relaxed.

6. The method of claim 1 , wherein the first subcell is not a current-limiting subcell upon illumination of the multijunction solar cell using the AM1.5D spectrum.

7. The method of claim 1 , wherein,

forming a first subcell comprises substantially lattice matching the first subcell to a substrate; and

the substrate is selected from Ge and GaAs.

8. The method of claim 1 , wherein 0.001≦z≦0.02.

9. The method of claim 1 , wherein the first subcell is characterized by a thickness from 1 μm to 2 μm.

10. The method of claim 1 , wherein the first subcell is characterized by a thickness greater than 1 μm.

11. The method of claim 1 , wherein a base of the first subcell comprises p-type Ga 1-x In x N y As 1-y-z Sb z .

12. The method of claim 1 , wherein forming the at least one second subcell comprises epitaxially growing.

13. The method of claim 1 , wherein forming the at least one second subcell comprises joining.

14. A method for manufacturing a multijunction solar cell comprising:

forming a first subcell comprising Ga 1-x In x N y As 1-y-z Sb z , wherein,

the content levels are selected to achieve a bandgap from 0.9 eV to 1.1 eV;

the content values for x, y, and z are within composition ranges as follows: 0.07≦x≦0.18, 0.025≦y≦0.04 and 0.001≦z≦0.03;

the first subcell is characterized by a short circuit current Jsc greater than 13 mA/cm2 and an open circuit voltage Voc greater than 0.3 V when illuminated with a filtered 1 sun AM1.5D spectrum in which all light having an energy greater than the bandgap of GaAs is blocked;

the first subcell is characterized by a thickness greater than 1 μm; and

a base of the first subcell comprises p-type Ga 1-x In x N x As 1-y-z Sb z ; and

forming at least one second subcell overlying the first subcell to form the multijunction solar cell;

forming the first subcell comprises substantially lattice matching the first subcell to a substrate; and

the substrate is selected from Ge and GaAs.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ARRAY PHOTONICS, INC.
To: CACTUS MATERIALS, INC.
Reel/Frame 063788/0001 →
CHANGE OF NAME Recorded Oct 4, 2019
From: SOLAR JUNCTION CORPORATION
To: ARRAY PHOTONICS, INC.
Reel/Frame 050634/0497 →
RELEASE OF SECURITY INTEREST Recorded Feb 7, 2014
From: LIGHTHOUSE CAPITAL PARTNERS VI, L.P.
To: SOLAR JUNCTION CORPORATION
Reel/Frame 032173/0819 →
SECURITY AGREEMENT Recorded Jun 19, 2013
From: SOLAR JUNCTION CORPORATION
To: LIGHTHOUSE CAPITAL PARTNERS VI, L.P.
Reel/Frame 030659/0653 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2013
From: JONES-ALBERTUS, REBECCA ELIZABETH; YUEN, HOMAN B.; LIU, TING; MISRA, PRANOB
To: SOLAR JUNCTION CORPORATION
Reel/Frame 029859/0538 →
Continuity (2)
Division 12749076 · Mar 29, 2010
Related Publication 20130130431A1 · May 23, 2013