IP Library Granted Patent US 8,994,206
Granted Patent B2
US 8,994,206 · App. 13/740,359 · Granted Mar 31, 2015

Turbine-based energy generation system with DC output

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Quick Facts
Patent No.
US 8,994,206
App. No.
13/740,359
Granted
Mar 31, 2015
Kind
B2
Abstract

An energy generation system includes a turbine, an electric generator, a step-up transformer, and a converter. The turbine is operable to extract energy from a fluid flow and convert the extracted energy into mechanical energy. The electric generator is operable to convert the mechanical energy from the turbine into AC electrical energy. The step-up transformer is operable to transfer the AC electrical energy at a lower voltage from the electric generator to a higher voltage. The converter is operable to convert the AC electrical energy at the higher voltage to DC electrical energy. The converter includes a converter leg for a phase of the AC electrical energy. The converter leg has an upper arm with a first plurality of sub-modules and a lower arm with a second plurality of sub-modules. Each sub-module is operable to function as a controlled voltage source.

Claims (35)

1. An energy generation system, comprising:

a turbine operable to extract energy from a fluid flow and convert the extracted energy into mechanical energy;

an electric generator operable to convert the mechanical energy from the turbine into AC electrical energy;

a step-up transformer operable to transfer the AC electrical energy at a lower voltage from the electric generator to a higher voltage; and

a converter operable to convert the AC electrical energy at the higher voltage to DC electrical energy, the converter comprising a converter leg for a phase of the AC electrical energy, the converter leg having an upper arm with a first plurality of sub-modules and a lower arm with a second plurality of sub-modules, each sub-module operable to function as a controlled voltage source.

2. The energy generation system according to claim 1 , wherein at least a rotor of the turbine and the electric generator are housed in a nacelle, and wherein the converter is located outside the nacelle.

3. The energy generation system according to claim 1 , wherein each sub-module of the converter comprises a unipolar cell or a bipolar cell.

4. The energy generation system according to claim 3 , wherein the sub-modules with the bipolar cells are operable to reduce the voltage of the DC electrical energy responsive to a detected DC fault or voltage collapse condition.

5. The energy generation system according to claim 1 , further comprising a controller operable to shut down all of the sub-modules or short-circuit all of the sub-modules responsive to an error condition detected by the controller or error information received by the controller.

6. The energy generation system according to claim 1 , wherein the step-up transformer comprises a plurality of cores each one of which is coupled to a different phase of the electric generator, and wherein the converter has a plurality of converter legs, each converter leg being connected to a different core of the step-up transformer.

7. The energy generation system according to claim 6 , wherein the cores of the step-up transformer are vertically spaced apart from one another.

8. The energy generation system according to claim 7 , wherein each converter leg is located on the same floor of a wind tower as the core to which that converter leg is coupled.

9. The energy generation system according to claim 1 , further comprising at least one modular multi-level converter connected in series with the converter.

10. The energy generation system according to claim 1 , wherein the electric generator is operable to output the AC electrical energy at a voltage between 3.3 kV and 13.8 kV, and wherein the step-up transformer is operable to transfer the AC electrical energy from the electric generator to at least 10 kV.

11. The energy generation system according to claim 1 , wherein the step-up transformer is an autotransformer.

12. The energy generation system according to claim 1 , further comprising:

a plurality of additional turbines each operable to extract energy from a fluid flow and convert the extracted energy into mechanical energy; and

a plurality of electric generators each operable to convert the mechanical energy from one of the additional turbines into AC electrical energy.

13. The energy generation system according to claim 12 , further comprising a plurality of additional step-up transformers each operable to transfer the AC electrical energy at a lower voltage from one of the additional electric generators to a higher voltage, and wherein the same converter is operable to convert the AC electrical energy at the higher voltage from all of the step-up transformers to DC electrical energy.

14. The energy generation system according to claim 12 , wherein the same step-up transformer is operable to transfer the AC electrical energy at a lower voltage from all of the electric generators to a higher voltage, and wherein the same converter is operable to convert the AC electrical energy at the higher voltage from the step-up transformer to DC electrical energy.

15. A method of generating electrical energy, the method comprising:

extracting energy from a fluid flow using a turbine;

converting the extracted energy into mechanical energy;

converting the mechanical energy into AC electrical energy using an electric generator;

transferring the AC electrical energy from a lower voltage to a higher voltage using a step-up transformer; and

converting the AC electrical energy at the higher voltage to DC electrical energy using a converter comprising a converter leg for a phase of the AC electrical energy, the converter leg having an upper arm with a first plurality of sub-modules and a lower arm with a second plurality of sub-modules, each sub-module operable to function as a controlled voltage source.

16. The method according to claim 15 , wherein each sub-module of the converter comprises a unipolar cell or a bipolar cell, the method further comprising reducing the voltage of the DC electrical energy via the sub-modules with the bipolar cells responsive to a detected DC fault or voltage collapse condition.

17. An energy generation system, comprising:

a plurality of turbines each operable to extract energy from a fluid flow and convert the extracted energy into mechanical energy;

a plurality of electric generators each operable to convert the mechanical energy from one of the turbines into AC electrical energy;

a plurality of step-up transformers each operable to transfer the AC electrical energy at a lower voltage from one of the electric generators to a higher voltage; and

a plurality of converters each operable to convert the AC electrical energy at the higher voltage from one of the step-up transformers to DC electrical energy, each converter comprising a converter leg for each phase of the AC electrical energy coupled to that converter, each converter leg having an upper arm with a first plurality of sub-modules and a lower arm with a second plurality of sub-modules, each sub-module operable to function as a controlled voltage source.

18. The energy generation system according to claim 17 , wherein the converters are connected in series.

19. The energy generation system according to claim 17 , wherein the converters are connected in parallel.

20. The energy generation system according to claim 17 , wherein a first group of the converters are connected in series and a second group of the converters is connected in parallel with the first group.

Assignments (2)
MERGER Recorded Nov 15, 2016
From: ABB TECHNOLOGY LTD.
To: ABB SCHWEIZ AG
Reel/Frame 040622/0040 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2013
From: BALA, SANDEEP; PAN, JIUPING; CARR, JOSEPH A.; STEIMER, PETER; APELDOORN, OSCAR; LINDER, STEFAN
To: ABB TECHNOLOGY AG
Reel/Frame 031668/0773 →