Photochromic Lens
A cast photochromic lens including a photochromic film and a cast resin, curable by heat or radiation.
1 . A method of making a photochromic lens comprising:
providing a photochromic layer having a front side and a rear side;
providing a cast lens mold;
placing said photochromic layer into said cast lens mold;
injecting a resin into said cast lens mold against said front side of said photochromic layer;
injecting a resin into said cast lens mold against said rear side of said photochromic layer; and,
curing said resin.
2 . A method according to claim 1 wherein providing a photochromic layer comprises preparing a photochromic laminate film.
3 . A method according to claim 2 wherein preparing a photochromic laminate film comprises laminating at least one protective layer against a cast photochromic layer.
4 . A method according to claim 1 wherein curing said resin comprises UV curing of said resin.
5 . A method according to claim 1 wherein curing said resin comprises thermal curing of said resin.
6 . A method according to claim 1 further comprising forming said photochromic layer prior to placing said photochromic layer into said cast lens mold.
7 . A method of making a cast photochromic lens comprising:
providing a lens mold;
providing a photochromic film;
inserting said photochromic film into said mold such that a space is present at least between a front surface of said mold and said photochromic film;
introducing a curable resin into said mold and thereby filling said space with said curable resin; and,
curing said resin.
8 . A method according to claim 7 wherein providing a photochromic film comprises providing a thermoplastic polyurethane photochromic film.
9 . A method according to claim 8 wherein said providing a thermoplastic polyurethane photochromic film includes providing a polyurethane photochromic film having a resin layer on either side of said polyurethane photochromic film.
10 . A method according to claim 7 wherein curing said resin comprises one of UV curing and thermal curing.
11 . A method according to claim 7 wherein the providing of said photochromic film includes forming said photochromic film to substantially confirm to a base curve of said mold.
12 . A method according to claim 7 wherein the providing of said photochromic film includes preparing a cast photochromic film.