IP Library Granted Patent US 8,602,126
Granted Patent B2
US 8,602,126 · App. 13/741,880 · Granted Dec 10, 2013

Directional drilling control apparatus and methods

Inventors: Scott Boone (Houston, TX); Brian Ellis (Houston, TX); Beat Kuttel (Houston, TX); John Thomas Scarborough (Houston, TX); Chris Papouras (Houston, TX)
Assignee: Canrig Drilling Technology Ltd.
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Quick Facts
Patent No.
US 8,602,126
App. No.
13/741,880
Granted
Dec 10, 2013
Kind
B2
Abstract

Apparatus and methods to steer a hydraulic motor when elongating a wellbore having a non-vertical component that includes a quill adapted to transfer torque, rotation, or position between a drive assembly and a drillstring, a bottom hole assembly (BHA) including a toolface orientation detector and at least one measurement while drilling (MWD) instrument or wireline-conveyed instrument, and a controller configured to transmit operational control signals to minimize friction between a drillstring and a wellbore, wherein the instrument is configured to detect pressure between an external surface of the BHA and an inner diameter of the wellbore.

Claims (35)

1. An apparatus to steer a hydraulic motor when elongating a wellbore having a non-vertical component, comprising:

a quill adapted to transfer torque between a drive assembly and a drillstring;

a bottom hole assembly (BHA) including a toolface orientation detector and at least one measurement while drilling (MWD) instrument or wireline-conveyed instrument; and

a controller configured to transmit operational control signals to minimize friction between a drillstring and a wellbore;

wherein the instrument is configured to detect pressure between an external surface of the BHA and an inner diameter of the wellbore.

2. The apparatus of claim 1 , further comprising a drillstring handler selected from a drawworks, a rack and pinion hoisting system, a hydraulic ram, or an injector head, and wherein the quill is operatively coupled to the drive assembly and the drillstring.

3. The apparatus of claim 2 , wherein the controller is configured to transmit a plurality of operational control signals to at least one of the drillstring handler, the drive assembly, the BHA, or a pump.

4. The apparatus of claim 1 , further comprising a saver sub, wherein the saver sub is disposed between the quill and the drillstring.

5. The apparatus of claim 1 , wherein the quill directly transfers torque between the drive assembly and the drillstring.

6. The apparatus of claim 1 , further comprising at least one of a shock or vibration sensor, a torque sensor, a toolface sensor, a weight-on-bit sensor, and a mud motor pressure differential sensor.

7. The apparatus of claim 1 , wherein the BHA is configured for wireless transmission of a measured downhole parameter to the controller, where the measured downhole parameter comprises at least one of pressure, pressure differential, temperature, torque, weight-on-bit, vibration, inclination, or azimuth.

8. The apparatus of claim 7 , wherein the at least one measured downhole parameter is stored to be retrieved when the BHA is tripped out of the wellbore.

9. The apparatus of claim 1 , further comprising a user-interface adapted to receive user-input from one or more toolface operational control signals.

10. The apparatus of claim 1 , further comprising a plurality of user inputs and at least one processor.

11. The apparatus of claim 1 , wherein each of the measurement-while-drilling or the wireline conveyed instruments is configured to evaluate at least one of pressure, pressure differential, temperature, torque, weight-on-bit, vibration, inclination, azimuth, or toolface orientation in three-dimensional space.

12. The apparatus of claim 1 , wherein the drive assembly comprises a power swivel, rotary table, coiled tubing unit, downhole motor, or top drive, or a combination thereof.

13. A drilling rig comprising the apparatus of claim 1 , wherein the drilling rig is a land-based rig, jack-up rig, semisubmersible rig, drill ship-based rig, coiled tubing rig, drilling-adapted well servicing rig, or casing drilling rig.

14. An apparatus to steer a hydraulic motor adapted to drill a wellbore having a non-vertical component, comprising:

a quill adapted to transfer rotation between a drive assembly and a drillstring;

a bottom hole assembly (BHA) including a toolface orientation detector and at least one measurement while drilling (MWD) instrument or wireline-conveyed instrument; and

a controller configured to transmit operational control signals to minimize friction between a drillstring and an inner diameter of the wellbore,

wherein the instrument is configured to detect pressure between an external surface of the BHA and a diameter of the wellbore.

15. The apparatus of claim 14 , further comprising a drillstring handler selected from a drawworks, a rack and pinion hoisting system, a hydraulic ram, or an injector head, and wherein the quill is operatively coupled to the drive assembly and the drillstring.

16. The apparatus of claim 14 , further comprising a saver sub, wherein the saver sub is disposed between the quill and the drillstring.

17. The apparatus of claim 14 , wherein the quill directly transfers torque between the drive assembly and the drillstring.

18. The apparatus of claim 14 , wherein the drive assembly comprises a power swivel, rotary table, coiled tubing unit, downhole motor, or top drive, or a combination thereof.

19. A drilling rig comprising the apparatus of claim 14 , wherein the drilling rig is a land-based rig, jack-up rig, semisubmersible rig, drill ship-based rig, coiled tubing rig, drilling-adapted well servicing rig, or casing drilling rig.

20. An apparatus to steer a hydraulic motor adapted to drill a wellbore having a non-vertical component, comprising:

a quill adapted to transfer torque, rotation, position, or any combination thereof between a drive assembly and a drillstring;

a bottom hole assembly (BHA) including a toolface orientation detector and at least one measurement while drilling (MWD) instrument or wireline-conveyed instrument; and

a controller configured to transmit operational control signals to minimize friction between a drillstring and the wellbore,

wherein the instrument is configured to continuously detect a pressure in the wellbore, and wherein the controller calculates a pressure differential from the detected pressure,

wherein the pressure is detected between an external surface of the BHA and an inner diameter of the wellbore.

21. The apparatus of claim 20 , further comprising a drillstring handler selected from a drawworks, a rack and pinion hoisting system, a hydraulic ram, or an injector head, and wherein the quill is operatively coupled to the drive assembly and the drillstring.

22. The apparatus of claim 20 , wherein the drive assembly comprises a power swivel, rotary table, coiled tubing unit, downhole motor, or top drive, or a combination thereof.

Assignments (2)
MERGER Recorded Aug 18, 2017
From: CANRIG DRILLING TECHNOLOGY LTD.
To: NABORS DRILLING TECHNOLOGIES USA, INC.
Reel/Frame 043601/0745 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2013
From: BOONE, SCOTT; ELLIS, BRIAN; KUTTEL, BEAT; SCARBOROUGH, JOHN THOMAS; PAPOURAS, CHRIS
To: CANRIG DRILLING TECHNOLOGY LTD.
Reel/Frame 029632/0428 →
Continuity (3)
Continuation 12905829 · Oct 15, 2010
Continuation 11859378 · Sep 21, 2007
Related Publication 20130126241A1 · May 23, 2013