Fluid deflection transformer tank
View Patent ↗A transformer includes an enclosed tank having an interior and an enclosed radiator spaced from the tank and in fluid communication with the interior. The radiator includes two panels joined to define a substantially enclosed space. The panels have opposing faces and bottom ends. The bottom ends of the panels are joined together by a first weld and portions of the opposing faces of the panels are joined together by a plurality of second welds. The first weld and the plurality of second welds are constructed and arranged such that when an over-pressure condition occurs in the tank and thus in the radiator, the second welds will break generally uniformly permitting the panels to balloon generally uniformly, directing a rupture of the radiator to occur at the first weld, without any rupture of the tank occurring.
1. A transformer comprising:
an enclosed tank having an interior, and
a radiator spaced from the tank and in fluid communication with the interior, the radiator comprising two panels joined to define a substantially enclosed space, the panels having opposing faces and bottom ends, the bottom ends of the panels being joined together by a first weld and portions of the opposing faces of the panels being joined together by a plurality of second welds,
wherein the first weld and the plurality of second welds are constructed and arranged such that when an overpressure condition occurs in the tank and thus in the radiator, the second welds will break generally uniformly permitting the panels to balloon generally uniformly, directing a rupture of the radiator to occur at the first weld, without any rupture of the tank occurring.
2. The transformer of claim 1 , wherein each of the second welds is a resistance weld.
3. The transformer of claim 2 , wherein an amount of the second welds near the bottom ends of the panels is less than an amount of the second welds near top ends of the panels.
4. The transformer of claim 1 , wherein the first weld is a continuous bead of about ⅛″ in thickness along the bottom ends of the panels.
5. The transformer of claim 1 , wherein the tank includes side panels, a cover and a bottom panel.
6. The transformer of claim 5 , wherein the side panels are coupled to the bottom panel by a weld on both an inside of the tank and on an outside of the tank.
7. The transformer of claim 5 , further comprising a brace coupled to the cover and disposed in the interior of the tank.
8. The transformer of claim 5 , further comprising a plurality of braces coupled to opposing side panels.
9. A method of controlling rupture of a transformer during over-pressure conditions, the transformer having an enclosed tank having an interior, and an enclosed radiator spaced from the tank and in fluid communication with the interior, the radiator comprising two panels joined to define a substantially enclosed space, the panels having opposing faces and top and bottom ends, the method comprising:
joining the bottom ends of the panels together by a first weld,
joining portions of the opposing faces of the panels together by a plurality of second welds, and
ensuring that when an over-pressure condition occurs in the tank and thus in the radiator, the second welds will break generally uniformly permitting the panels to balloon generally uniformly, directing a rupture of the radiator to occur at the first weld, without any rupture of the tank occurring.
10. The method of claim 9 , wherein the step of joining the opposing faces includes using resistance welds as the second welds.
11. The method of claim 10 , wherein an amount of the second welds near the bottom ends of the panels is less than an amount of the second welds near top ends of the panels.
12. The method of claim 9 , wherein the step of joining the bottom ends includes providing the first weld as a continuous bead of about ⅛″ in thickness along the bottom ends of the panels.
13. The method of claim 9 , wherein the tank includes side panels, a cover and a bottom panel, and the method further comprises coupling the side panels to the bottom panel by a weld on both an inside of the tank and on an outside of the tank.
14. The method of claim 13 , further comprising coupling a brace to the cover so as to be disposed in the interior of the tank.
15. The method of claim 13 , further comprising coupling a plurality of braces to opposing side panels.
16. A radiator of a transformer, the radiator comprising:
a pair of panels joined together to define a substantially enclosed space, the panels having opposing faces and bottom ends,
a first weld joining the bottom ends of the panels together, and
a plurality of second welds joining portions of the opposing faces of the panels together,
wherein the first weld and the plurality of second welds are constructed and arranged such that when an overpressure condition occurs in the radiator, the second welds will break generally uniformly permitting the panels to balloon generally uniformly, directing a rupture of the radiator to occur only at the first weld.
17. The radiator of claim 16 , wherein each of the second welds is a resistance weld.
18. The radiator of claim 17 , wherein an amount of the second welds near the bottom ends of the panels is less than an amount of the second welds near top ends of the panels.
19. The radiator of claim 16 , wherein the first weld is a continuous bead of about ⅛″ in thickness along the bottom ends of the panels.
20. The radiator of claim 16 , in combination with a transformer tank having an interior, the radiator being in fluid communication with the interior.