IP Library Granted Patent US 8,696,718
Granted Patent B2
US 8,696,718 · App. 13/745,068 · Granted Apr 15, 2014

Polyaxial screw assembly

Inventors: Michael Barrus (Ashburn, VA); Scott Jones (Mcmurray, PA)
Assignee: K2M, Inc.
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Quick Facts
Patent No.
US 8,696,718
App. No.
13/745,068
Granted
Apr 15, 2014
Kind
B2
Abstract

A polyaxial screw assembly includes a pedicle screw, a coupling, an insert, and a housing. The pedicle screw includes a shank having a helical thread formed thereon and a head at one end. The coupling is positioned on top the pedicle screw and releasably engages portions of the head. The coupling and pedicle screw are positioned within a distal portion of the housing. The pedicle screw is slid through an opening in the insert and the insert is thread into the distal portion of the housing to retain the coupling and the pedicle screw within the housing. The pedicle screw is rotatable and pivotable relative to the housing. Compressing the coupling within the housing locks the pedicle screw in a desired orientation.

Claims (32)

1. A polyaxial screw assembly comprising:

a screw having a shank and a head, the head defining a central recess and including a plurality of spaced-apart segments disposed about the central recess, the plurality of spaced-apart segments defining a plurality of gaps therebetween;

a coupling having a proximal flange and a body extending distally from the proximal flange, the body configured for seating within the central recess of the head of the screw with the proximal flange disposed proximally of the head of the screw; the body including a plurality of knobs extending radially outwardly therefrom, each of the knobs configured for positioning within one of the gaps defined between the spaced-apart segments of the head of the screw when the body is seated within the central recess;

a housing defining a passageway therethrough including a distal portion and a proximal portion, the distal portion of the passageway configured to receive the coupling and the screw head; and

an insert having an opening configured for positioning about the screw shank adjacent the screw head, the insert configured to engage the housing within the distal portion of the passageway of the housing to retain the screw head and the coupling within the housing between the housing and the insert.

2. The polyaxial screw assembly of claim 1 , wherein the housing is configured to releasably receive an orthopedic rod in the proximal portion of the passageway.

3. The polyaxial screw assembly according to claim 2 , wherein the housing forms a U-shaped saddle about the proximal portion of the passageway, the U-shaped saddle configured to releasably receive the orthopedic rod.

4. The polyaxial screw assembly according to claim 3 , further comprising a set screw releasably engagable within the proximal portion of the passageway of the housing to retain the orthopedic rod within the U-shaped saddle.

5. The polyaxial screw assembly according to claim 1 , wherein the distal portion of the passageway defines a diameter greater than a diameter of the head of the screw and greater than a diameter of the coupling, and wherein the proximal portion of the passageway defines a diameter smaller than the diameter of the head of the screw and smaller than the diameter of the coupling.

6. The polyaxial screw assembly according to claim 1 , wherein the opening of the insert defines a diameter greater than a diameter of the shank of the screw and smaller than a diameter of the head of the screw.

7. The polyaxial screw assembly according to claim 1 , wherein the housing defines threading on an inner surface thereof adjacent the distal portion of the passageway and wherein the insert defines threading on an exterior surface thereof, the threading of the insert configured to threadingly engage the threading of the housing to retain the screw head and the coupling within the housing between the housing and the insert.

8. The polyaxial screw assembly according to claim 1 , wherein the screw is movable relative to the housing a predetermined distance along a longitudinal axis of the housing when retained within the housing.

9. The polyaxial screw assembly according to claim 8 , wherein the screw is pivotable relative to the housing off the longitudinal axis at a predetermined angle.

10. The polyaxial screw assembly according to claim 1 , wherein the body of the coupling and the central recess of the head of the screw define complementary configurations to facilitate pivotal motion of the screw with respect to the coupling.

11. The polyaxial screw assembly according to claim 1 , wherein the coupling defines a tool-engaging recess configured to releasably receive a driving tool.

12. A method, comprising

providing a polyaxial screw assembly, including:

a screw having a shank and a head, the head defining a central recess and including a plurality of spaced-apart segments disposed about the central recess, the plurality of spaced-apart segments defining a plurality of gaps therebetween;

a coupling having a proximal flange and a body extending distally from the proximal flange, the body including a plurality of knobs extending radially outwardly therefrom;

a housing defining a passageway therethrough including a distal portion and a proximal portion; and

an insert having an opening extending therethrough;

seating the body of the coupling within the central recess of the head of the screw such that the proximal flange of the coupling is disposed proximally of the head of the screw and such that each of the knobs is positioned within one of the gaps defined between the spaced-apart segments of the head of the screw;

inserting the coupling and screw proximally into the distal portion of the passageway of the housing;

advancing the insert proximally over the shank of the screw and into the distal portion of the passageway of the housing; and

engaging the insert to the housing within the distal portion of the passageway to retain the screw head and the coupling within the housing between the housing and the insert.

13. The method according to claim 12 , further comprising inserting an orthopedic rod into the proximal portion of the passageway of the housing.

14. The method according to claim 13 , further comprising engaging a set screw within the proximal portion of the passageway of the housing to retain the orthopedic rod within the proximal portion of the passageway of the housing.

15. The method according to claim 12 , wherein engaging the insert to the housing within the distal portion of the passageway includes threadingly engaging the insert within the housing.

16. The method according to claim 12 , further comprising:

engaging a driving tool with the coupling; and

operating the driving tool to rotate the coupling, thereby rotating the screw to drive the screw into bone.

17. The method according to claim 16 , wherein the screw is angled relative to the driving tool during operation of the driving tool.

Assignments (6)
SECURITY INTEREST Recorded Aug 8, 2025
From: K2M, INC.; VB SPINE US OPCO LLC
To: TEXAS CAPITAL BANK, AS COLLATERAL AGENT
Reel/Frame 072340/0397 →
PATENT SECURITY AGREEMENT Recorded Jun 16, 2025
From: K2M, INC.; VB SPINE US OPCO LLC; VB SPINE LLC
To: ANKURA TRUST COMPANY, LLC, AS COLLATERAL AGENT
Reel/Frame 071682/0116 →
RELEASE OF SECURITY INTEREST Recorded Nov 9, 2018
From: SILICON VALLEY BANK
To: K2M, INC.; K2M HOLDINGS, INC.; K2M UK LIMITED
Reel/Frame 047496/0001 →
SECOND AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Nov 11, 2015
From: K2M, INC.; K2M HOLDINGS, INC.; K2M UK LIMITED
To: SILICON VALLEY BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 037091/0221 →
FIRST AMENDMENT TO PATENT SECURITY AGREEMENT Recorded Oct 22, 2014
From: K2M, INC.; K2M UNLIMITED; K2M HOLDINGS, INC.
To: SILICON VALLEY BANK
Reel/Frame 034034/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2014
From: BARRUS, MICHAEL; JONES, SCOTT
To: K2M, INC.
Reel/Frame 032320/0302 →
Continuity (3)
Continuation 12739506
Provisional Application 61000072 · Oct 23, 2007
Related Publication 20140058458A1 · Feb 27, 2014