IP Library Granted Patent US 9,427,767
Granted Patent B2
US 9,427,767 · App. 13/754,184 · Granted Aug 30, 2016

Apparatus for applying coating liquid and coating bar

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Quick Facts
Patent No.
US 9,427,767
App. No.
13/754,184
Granted
Aug 30, 2016
Kind
B2
Abstract

A coating bar 1 in a coating apparatus includes grooves 2 that are formed, on the surface of a cylindrical shaft, from a contact point between the coating bar 1 and a substrate 3 in a traveling direction and a direction opposite to the traveling direction, and are arranged in the width direction of the shaft. Thus, a uniform film can be stably applied to the curved or wavy substrate 3 having high rigidity.

Claims (20)

1. A coating bar comprising a cylindrical body drawn to spread a coating liquid in a scraping manner on a substrate to be coated with a thin film,

wherein the coating bar comprises a plurality of grooves extending linearly in a circumferential direction on a surface of the cylindrical body over a coating width,

each of the grooves is shorter than a circumference of the cylindrical body in cross section, and a groove non-forming region is between one end of the groove and another end of the groove, and

each of the grooves extends in a direction orthogonal to a longitudinal axis of the cylindrical body along the entire length of the grooves.

2. The coating bar according to claim 1 , wherein the grooves are defined by:

a wire circular in cross section, wrapped around a cylindrical core; and

a coating material partially covering gaps between turns of the wire by partially coating the wire, and

a region exposed from the coating material in the gaps serves as the groove.

3. The coating bar according to claim 2 , wherein the coating material is one of resin and rubber.

4. The coating bar according to claim 2 , wherein the coating material is rubber and moves on the surface of the cylindrical body in a circumferential direction of a circular section of the cylindrical body.

5. The coating bar according to claim 1 , wherein the cylindrical body has a diameter of 2 mm to 6 mm in cross section.

6. The coating bar according to claim 2 , wherein the cylindrical body has a diameter of 2 mm to 6 mm in cross section.

7. The coating bar according to claim 1 , wherein the groove has one end from 90° to 120° in a first direction and an other end from an angle larger than 0° to 60° in a second direction opposite to the first direction, with respect to a straight line connecting an axis of the cylindrical body to a contact point on the surface of the cylindrical body that comes into contact with the substrate when the cylindrical body is drawn.

8. The coating bar according to claim 2 , wherein the groove has one end from 90° to 120° in a first direction and an other end from an angle larger than 0° to 60° in a second direction opposite to the first direction, with respect to a straight line connecting an axis of the cylindrical body to a contact point on the surface of the cylindrical body that comes into contact with the substrate when the cylindrical body is drawn.

9. The coating bar according to claim 1 , wherein in an end region of the groove, the groove decreases in depth toward an end of the groove.

10. A coating apparatus comprising:

a substrate holding stage that holds a substrate;

a dispenser mechanism that supplies a coating liquid onto the substrate in a width direction of the substrate; and

the coating bar according to claim 1 ,

wherein the coating bar does not rotate the cylindrical body and comes into contact with the substrate only on a specific contact point located on a space between the grooves on an outer surface of the cylindrical body.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2014
From: TSUCHIDA, SHUZO; MURAGISI, ISAO; HORIKAWA, AKIHIRO
To: PANASONIC CORPORATION
Reel/Frame 032013/0984 →