IP Library Granted Patent US 8,539,763
Granted Patent B2
US 8,539,763 · App. 13/755,636 · Granted Sep 24, 2013

Systems and methods for efficient two-phase heat transfer in compressed-air energy storage systems

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Quick Facts
Patent No.
US 8,539,763
App. No.
13/755,636
Granted
Sep 24, 2013
Kind
B2
Abstract

In various embodiments, foam is compressed to store energy and/or expanded to recover energy.

Claims (36)

1. A method of recovering energy, the method comprising:

transferring a first foam to a first cylinder assembly, the first foam having a first foam expansion ratio;

expanding the first foam in the first cylinder assembly, thereby recovering energy therefrom;

thereafter, transferring a second foam to a second cylinder assembly different from the first cylinder assembly, the second foam having a second foam expansion ratio larger than the first foam expansion ratio; and

expanding the second foam in the second cylinder assembly, thereby recovering energy therefrom.

2. The method of claim 1 , further comprising exhausting the expanded second foam from the second cylinder assembly.

3. The method of claim 2 , wherein at least a gaseous portion of the expanded second foam is exhausted to ambient atmosphere.

4. The method of claim 1 , wherein (i) after expanding the first foam, the expanded first foam is exhausted from the first cylinder assembly and (ii) the second foam comprises at least a portion of the expanded first foam.

5. The method of claim 4 , wherein the expanded first foam is exhausted into a foam vessel, and further comprising circulating heat-transfer liquid in the foam vessel to form the second foam.

6. The method of claim 1 , further comprising:

after expanding the first foam, separating at least a portion of the expanded first foam into gaseous and liquid components; and

forming the second foam by introducing heat-transfer liquid into the gaseous component of the expanded first foam.

7. The method of claim 6 , wherein the at least a portion of the expanded first foam is separated via at least one of mechanical separation or application of ultrasound energy.

8. The method of claim 7 , wherein the at least a portion of the expanded first foam is separated via mechanical separation by at least one of a blade, a shear, a baffle, or a centrifuge.

9. The method of claim 6 , further comprising storing the liquid component of the expanded first foam.

10. The method of claim 1 , wherein a mass ratio of the first foam is approximately equal to a mass ratio of the second foam.

11. The method of claim 1 , further comprising altering at least one of an average cell size or a uniformity of cell size of the first foam before expanding the first foam.

12. The method of claim 1 , further comprising altering at least one of an average cell size or a uniformity of cell size of the second foam before expanding the second foam.

13. The method of claim 1 , wherein a foam mass ratio of the first foam is selected from the range of 1 to 4.

14. The method of claim 1 , wherein a foam mass ratio of the second foam is selected from the range of 1 to 4.

15. The method of claim 1 , wherein the first foam is expanded substantially isothermally and the second foam is expanded substantially isothermally.

16. The method of claim 1 , further comprising forming the first foam by mingling heat-transfer liquid and compressed gas.

17. The method of claim 16 , further comprising controlling a void fraction of the first foam by controlling a rate of transfer of heat-transfer liquid into the compressed gas.

18. The method of claim 17 , further comprising sensing at least one of a pressure or a temperature within the first cylinder assembly, wherein the rate of transfer is controlled in response thereto.

19. The method of claim 1 , wherein expanding the first foam and expanding the second foam both drive a crankshaft mechanically coupled to the first and second cylinder assemblies.

20. The method of claim 1 , further comprising, after expanding the second foam, separating at least a portion of the expanded second foam into gaseous and liquid components.

21. The method of claim 20 , wherein the at least a portion of the expanded second foam is separated via at least one of mechanical separation or application of ultrasound energy.

22. The method of claim 20 , wherein the at least a portion of the expanded second foam is separated via mechanical separation by at least one of a blade, a shear, a baffle, or a centrifuge.

23. The method of claim 20 , further comprising storing the liquid component of the expanded second foam.

24. The method of claim 20 , further comprising exhausting the gaseous component of the expanded second foam to ambient atmosphere.

25. The method of claim 19 , wherein driving the crankshaft produces electrical current via an electric generator mechanically coupled to the crankshaft.

26. The method of claim 25 , further comprising converting at least a portion of the electrical current from alternating-current to direct-current.

27. The method of claim 16 , wherein the heat-transfer liquid comprises water containing at least one foaming additive.

28. The method of claim 27 , wherein the at least one foaming additive comprises at least one of a mineral oil, a glycol, a sulfonate, a fluorosurfactant, or an ethanolamine.

29. The method of claim 16 , wherein forming the first foam comprises spraying the heat-transfer fluid on a screen.

30. The method of claim 1 , wherein (i) the second foam comprises water containing at least one foaming additive, and (ii) the at least one foaming additive comprises at least one of a mineral oil, a glycol, a sulfonate, a fluorosurfactant, or an ethanolamine.

Assignments (3)
ASSIGNMENT OF SECURITY INTEREST Recorded Jul 1, 2015
From: COMERICA BANK
To: GENERAL COMPRESSION, INC.
Reel/Frame 036044/0583 →
SECURITY INTEREST Recorded Oct 7, 2014
From: SUSTAINX, INC.
To: COMERICA BANK
Reel/Frame 033909/0506 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2013
From: MCBRIDE, TROY O.; BOLLINGER, BENJAMIN; BESSETTE, JON; BELL, ALEXANDER; KEPSHIRE, DAX; LAVEN, ARNE; RAUWERDINK, ADAM
To: SUSTAINX, INC.
Reel/Frame 029732/0743 →