Pressure control system for a hydraulic lift and flotation system
A control system is provided to control the rate of pressure rise in a hydraulic lift and flotation system. When a hydraulic cylinder of the hydraulic lift and flotation system is to be adjusted, the pressure in the hydraulic lift and flotation system has to be increased to a predetermined pressure controlled by a relief valve before the hydraulic cylinder can be operated. The unload valve of the hydraulic lift and flotation system can be closed in a controlled or regulated manner in order to control the rate at which pressure rises in the hydraulic lift and flotation system.
1. A method of controlling pressure rise rates in a hydraulic lift and flotation system comprising:
providing a hydraulic lift and flotation system comprising a pump, a hydraulic cylinder, a first valve, a second valve and a fluid reservoir, the first valve being positioned to control fluid flow at the hydraulic cylinder;
operating the hydraulic lift and flotation system with the second valve in an open position to permit fluid to flow from the reservoir to the pump through the second valve and back to the reservoir;
receiving a command to operate the hydraulic cylinder;
selecting a control algorithm configured to close the second valve, wherein closing the second valve prevents return flow of fluid to the reservoir and builds pressure in the hydraulic lift and flotation system;
applying control signals to the second valve with the control algorithm using a programmed controller until the second valve is in a closed position, wherein each control signal is configured to close the second valve a predetermined amount and the closing of the second valve by a predetermined amount controls the rate of pressure rise in the hydraulic lift and flotation system.
2. The method of claim 1 wherein the selecting a control algorithm comprises selecting a control algorithm from a plurality of control algorithms, each control algorithm of the plurality of control algorithms configured to obtain a preselected rate of pressure rise in the hydraulic lift and flotation system.
3. The method of claim 2 wherein the selecting a control algorithm from a plurality of control algorithms comprises selecting a control algorithm in response to an operational state of the hydraulic lift and flotation system.
4. The method of claim 1 wherein the applying control signals to the second valve with the control algorithm until the second valve is in a closed position comprises:
applying a first control signal to the second valve for a predetermined time period; and
upon expiration of the predetermined time period, applying a series of control signals to the second valve at a predetermined rate, wherein each subsequent control signal of the series of control signals further closes the second valve.
5. The method of claim 4 wherein the first control signal is configured to close the second valve about 50%.
6. The method of claim 1 wherein the applying control signals to the second valve with the control algorithm until the second valve is in a closed position comprises applying a single control signal to the second valve at a predetermined interval.
7. The method of claim 6 wherein the single control signal is configured to close the second valve about 12.5% and the predetermined interval is 10 milliseconds.
8. The method of claim 1 wherein the operating the hydraulic lift and flotation system with the second valve in an open position comprises operating the hydraulic lift and flotation system with the second valve 20% closed.
9. The method of claim 1 further comprising operating a control valve to permit fluid flow at the hydraulic cylinder in response to a predetermined pressure being obtained in the hydraulic lift and flotation system.
10. The method of claim 9 wherein the operating a control valve to permit fluid flow at the hydraulic cylinder comprises operating the control valve after completing a predetermined delay period related to the operational state of the hydraulic lift and flotation system.