Working fluids comprising difluoromethane and di-pentaerythritol ester
View Patent ↗Mixtures of select neopentyl polyol esters are found to be highly miscible with the refrigerant R-32 over a wide temperature range. Working fluids are provided comprising R-32 and a polyol ester lubricant composition having a kinematic viscosity at 40° C. of from 32 to 120 cSt, said lubricant composition comprising C 5-10 alkylcarboxy esters di-pentaerythritol wherein at least 40 mol %, typically more, of the alkylcarboxylate groups of the alkylcarboxy esters are pentanoyl groups.
1. A working fluid for a heat transfer device comprising:
i) a refrigerant comprising difluoromethane (R-32) and
ii) a polyol ester lubricant composition having a kinematic viscosity at 40° C. of from about 60 to about 120 cSt comprising linear and branched C 5-10 alkylcarboxy esters of di-pentaerythritol in a ratio of from 6:1 to 1:6 of linear to branched C 5-10 alkylcarboxy esters, wherein 84 mol % or more of the C 5-10 alkylcarboxy esters of di-pentaerythritol are linear or branched C 5 alkylcarboxy esters.
2. The working fluid according to claim 1 wherein 90 mol % or more of the C 5-10 alkylcarboxy esters of di-pentaerythritol are linear or branched C 5 alkylcarboxy esters.
3. The working fluid according to claim 2 wherein the ratio of linear to branched C 5-10 alkylcarboxy esters is from 3:1 to 1:3.
4. The working fluid according to claim 1 wherein the ratio of linear to branched C 5-10 alkylcarboxy esters is from 3:1 to 1:3.
5. The working fluid according to claim 1 wherein the ratio of linear to branched C 5-10 alkylcarboxy esters is from 5:1 to 1:5.
6. The working fluid according to claim 1 wherein the a polyol ester lubricant composition has a kinematic viscosity at 40° C. of from about 60 to about 100 cSt.
7. The working fluid according to claim 1 wherein the polyol ester lubricant composition, further comprises linear or branched C 5-10 alkylcarboxy esters of neopentyl glycol, trimethylol propane, pentaerythritol, tri-pentaerythritol, and/or oligomers comprising 4 or more pentaerythritol monomers, wherein 50 mol % or more of all the C 5-10 alkylcarboxy esters are linear or branched C 5 alkylcarboxy esters, and wherein all C 5-10 alkylcarboxy esters present are in a ratio of from about 6:1 to 1:6 of linear to branched C 5-10 alkylcarboxy esters.
8. The working fluid according to claim 7 wherein the polyol ester lubricant composition comprises
from about 30 to about 90 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol, and
from about 10 to about 70 wt % C 5-10 alkylcarboxy esters of neopentyl glycol, trimethylol propane and/or pentaerythritol, wherein the wt % is based on the total weight of the polyol ester lubricant composition.
9. The working fluid according to claim 8 wherein 90 mol % or more of the C 5-10 alkylcarboxy esters of di-pentaerythritol are linear or branched C 5 alkylcarboxy esters.
10. The working fluid according to claim 7 wherein the polyol ester lubricant composition comprises
from about 30 to about 70 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol, and
from about 30 to about 70 wt % C 5-10 alkylcarboxy esters of pentaerythritol.
11. The working fluid according to claim 7 wherein 90 mol % or more of the C 5-10 alkylcarboxy esters of di-pentaerythritol are linear or branched C 5 alkylcarboxy esters.
12. The working fluid according to claim 1 wherein the refrigerant comprises R-32 and less than 15% by weight of the refrigerant is other than R-32 and is selected from other hydrofluorocarbon refrigerants, CO 2 , ammonia and hydrocarbon refrigerants.
13. The working fluid according to claim 12 wherein the refrigerant comprises R-32 and less than 10% by weight of the refrigerant is other than R-32.
14. The working fluid according to claim 13 wherein the hydrofluorocarbon refrigerant consists essentially of R-32.
15. The working fluid according to claim 1 further comprising in addition to components i) and ii), one or more of a mineral oil, poly-α-olefin, alkylbenzenes, carboxylic acid ester other than the neopentyl polyol ester of component ii), polyether, polyvinyl ether, perfluoropolyether, phosphoric acid ester or mixture thereof.
16. The working fluid according to claim 1 further comprising one or more antioxidant, extreme-pressure additive, antiwear additive, friction reducing additive, defoaming agent, profoaming agent, metal deactivator, acid scavenger or mixture thereof.
17. The working fluid according to claim 1 wherein the polyol ester lubricant composition comprises
from about 30 to about 90 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol, and
from about 10 to about 70 wt % C 5-10 alkylcarboxy esters of neopentyl glycol, trimethylol propane and/or pentaerythritol, wherein the wt % is based on the total weight of the polyol ester lubricant composition.
18. The working fluid according to claim 17 wherein the polyol ester lubricant composition comprises
from about 30 to about 70 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol, and
from about 30 to about 70 wt % C 5-10 alkylcarboxy esters of pentaerythritol.