IP Library Granted Patent US 9,133,380
Granted Patent B2
US 9,133,380 · App. 13/767,058 · Granted Sep 15, 2015

Polyester lubricant for working fluids comprising difluoromethane

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Quick Facts
Patent No.
US 9,133,380
App. No.
13/767,058
Granted
Sep 15, 2015
Kind
B2
Abstract

Mixtures of select neopentyl polyol esters are found to be highly miscible with the refrigerant R-32 over a wide temperature range. Working fluids are provided comprising R-32 and a lubricant containing these select neopentyl polyol esters and having a kinematic viscosity at 40° C. of 32 cSt or higher. Specifically, the lubricant composition of the invention comprises a mixture of alkylcarboxy esters of neopentyl polyols, wherein at least 10 wt % of all neopentyl polyol esters are esters of pentaerythritol oligomers of 4 or more pentaerythritol monomer groups, and wherein a majority of the alkylcarboxylate groups of the alkylcarboxy esters of neopentyl polyols are pentanoyl groups wherein at least 15% of the pentanoyl groups are branched.

Claims (40)

1. A working fluid for a heat transfer device comprising:

i) a hydrofluorocarbon refrigerant comprising difluoromethane (R-32) and

ii) a polyol ester lubricant composition having a kinematic viscosity at 40° C. of from 32 to 100 cSt and comprising a mixture of C 5-10 alkylcarboxy neopentyl polyol esters, said neopentyl polyol esters comprising a mixture of C 5-10 alkylcarboxy esters of pentaerythritol, di-pentaerythritol, tri-pentaerythritol and oligomers comprising 4 or more pentaerythritol monomers,

wherein at least 10 wt % of all neopentyl polyol esters are esters of oligomers containing 4 or more neopentyl polyol monomer units, and

wherein 75 mole % or more of all the C 5-10 alkylcarboxy esters of pentaerythritol, di-pentaerythritol, tri-pentaerythritol and oligomers comprising 4 or more pentaerythritol monomers are linear or branched C 5 alkylcarboxy esters, and 15-40% of all the C 5 alkylcarboxy esters are branched.

2. The working fluid according to claim 1 wherein the polyol ester lubricant composition further comprises C 5-10 alkylcarboxy esters of neopentyl glycol and/or C 5-10 alkylcarboxy esters of trimethylol propane wherein at least 10 wt % of all neopentyl polyol esters are esters of oligomers containing 4 or more neopentyl polyol monomer units, and 50 mole % or more of all the C 5-10 alkylcarboxy neopentyl polyol esters are linear or branched C 5 alkylcarboxy esters, and 15-40% of all the C 5 alkylcarboxy esters are branched.

3. The working fluid according to claim 1 wherein the polyol ester lubricant composition comprises:

a) from about 30 to about 85 wt % C 5-10 alkylcarboxy esters of pentaerythritol,

b) from about 1 to about 20 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol,

c) from about 1 to about 10 wt % C 5-10 alkylcarboxy esters of tri-pentaerythritol, and

d) from about 10 to about 45 wt % C 5-10 alkylcarboxy esters of pentaerythritol oligomers of 4 or more pentaerythritol monomer groups

wherein the wt % is based on all neopentyl polyol esters in the lubricant.

4. The working fluid according to claim 3 wherein the polyol ester lubricant composition comprises:

a) from about 30 to about 55 wt % C 5-10 alkylcarboxy esters of pentaerythritol,

b) from about 1 to about 20 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol,

c) from about 1 to about 10 wt % C 5-10 alkylcarboxy esters of tri pentaerythritol, and

d) from about 25 to about 45 wt % C 5-10 alkylcarboxy esters of pentaerythritol oligomers of 4 or more pentaerythritol monomer groups,

wherein the wt % is based on all neopentyl polyol esters in the lubricant.

5. The working fluid according to claim 3 wherein the polyol ester lubricant composition comprises:

(I) from about 50 to about 95% by weight, based on all neopentyl polyol esters in the lubricant composition, a mixture consisting of

a) from about 30 to about 55 wt % C 5-10 alkylcarboxy esters of pentaerythritol,

b) from about 1 to about 20 wt % C 5-10 alkylcarboxy esters of di-pentaerythritol,

c) from about 1 to about 10 wt % C 5-10 alkylcarboxy esters of tri pentaerythritol, and

d) from about 25 to about 45 wt % C 5-10 alkylcarboxy esters of pentaerythritol oligomers of 4 or more pentaerythritol monomer groups,

wherein the wt % is based on the weight of all esters of pentaerythritol, di-pentaerythritol, tri-pentaerythritol and oligomers comprising 4 or more pentaerythritol monomers,

and

(II) from about 5 to about 50% by weight, based on all neopentyl polyol esters in the lubricant composition, C 5-10 alkylcarboxy esters of neopentyl glycol and/or C 5-10 alkylcarboxy esters of trimethylol propane,

wherein 50 mole % or more of all the C 5-10 alkylcarboxy neopentyl polyol esters are linear or branched C 5 alkylcarboxy esters, and 15-40% of all the C 5 alkylcarboxy esters are branched.

6. The working fluid according to claim 5 wherein the polyol ester lubricant composition comprises

(I) from about 60 to about 90% by weight, based on all neopentyl polyol esters in the lubricant composition, of the mixture consisting of a), b), c), and d), and

(II) from about 10 to about 40% by weight, based on all neopentyl polyol esters in the lubricant composition, C 5-10 alkylcarboxy esters of neopentyl glycol and/or C 5-10 alkylcarboxy esters of trimethylol propane.

7. The working fluid according to claim 5 wherein from 25 to 60 mol % of all the C 5-10 alkylcarboxy neopentyl polyol esters are branched.

8. The working fluid according to claim 3 wherein from 25 to 60 mol % of all the C 5-10 alkylcarboxy neopentyl polyol esters are branched.

9. The working fluid according to claim 1 wherein the polyol ester lubricant has a kinematic viscosity at 40° C. of from 46 to 100 cSt.

10. The working fluid according to claim 1 wherein the polyol ester lubricant has a kinematic viscosity at 40° C. of from 68 to 100 cSt.

11. The working fluid according to claim 1 wherein the hydrofluorocarbon refrigerant comprises R-32 and less than 15% by weight of the refrigerant is other than R-32 and is selected from other HFC refrigerants, CO 2 , ammonia and hydrocarbon refrigerants.

12. The working fluid according to claim 11 wherein the hydrofluorocarbon refrigerant comprises R-32 and less than 10% by weight of the refrigerant is other than R-32.

13. The working fluid according to claim 12 wherein the hydrofluorocarbon refrigerant consists essentially of R-32.

14. The working fluid according to claim 1 further comprising in addition to components i) and ii), one or more of a mineral oil, poly-α-olefin, alkylbenzenes, carboxylic acid ester other than the neopentyl polyol ester of component ii), polyether, polyvinyl ether, perfluoropolyether, phosphoric acid ester or mixture thereof.

15. The working fluid according to claim 1 further comprising one or more antioxidant, extreme-pressure additive, antiwear additive, friction reducing additive, defoaming agent, profoaming agent, metal deactivator, acid scavenger or mixture thereof.

Assignments (3)
MERGER AND CHANGE OF NAME Recorded Sep 18, 2018
From: CHEMTURA CORPORATION; LANXESS SOLUTIONS US INC.
To: LANXESS SOLUTIONS US INC.
Reel/Frame 046901/0439 →
CONFIRMATORY LICENSE Recorded Jan 28, 2015
From: CHEMTURA CORPORATION
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 034893/0116 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2014
From: BENANTI, TRAVIS; HESSELL, EDWARD T.
To: CHEMTURA CORPORATION
Reel/Frame 031927/0824 →