IP Library Granted Patent US 9,308,143
Granted Patent B2
US 9,308,143 · App. 13/768,878 · Granted Apr 12, 2016

Wheelchair suspension

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Quick Facts
Patent No.
US 9,308,143
App. No.
13/768,878
Granted
Apr 12, 2016
Kind
B2
Abstract

A wheelchair suspension includes a frame, a drive assembly pivot arm, a drive assembly, a front caster pivot arm, a front caster, and a spring and shock absorbing assembly. The drive assembly pivot arm is pivotally connected to the frame. The drive assembly includes a drive wheel and is mounted to the drive assembly pivot arm. The front caster pivot arm is pivotally mounted to the frame and coupled to the drive assembly pivot arm. The front caster is coupled to the at least one front caster pivot arm. The spring and shock absorbing assembly is pivotally connected to the drive assembly pivot arm at a first pivotal connection and pivotally connected to the front caster pivot arm at a second pivotal connection. The first and second pivotal connections are positioned such that a majority of the force applied by the spring and shock absorbing assembly is applied to the drive wheel when the suspension is on a flat, horizontal support surface.

Claims (61)

1. A wheelchair suspension comprising:

a frame;

a drive assembly pivot arm pivotally connected to the frame;

a drive assembly including a drive wheel, wherein the drive assembly is mounted to the drive assembly pivot arm;

a front caster pivot arm pivotally mounted to the frame and coupled to the drive assembly pivot arm;

a front caster coupled to the at least one front caster pivot arm;

a spring and shock absorbing assembly pivotally connected to the drive assembly pivot arm at a first pivotal connection and pivotally connected to the at least one front caster pivot arm at a second pivotal connection;

wherein the first and second pivotal connections are positioned such that a majority of the force applied by the spring and shock absorbing assembly is applied to the drive wheel when the suspension is on a flat, horizontal support surface.

2. The wheelchair suspension of claim 1 wherein the drive assembly pivot arm and the front caster pivot arm are disposed in a crossed configuration such that the drive assembly pivot aim intersects the front caster pivot arm when viewed from the side when the wheelchair suspension is on the flat, horizontal support surface.

3. The wheelchair suspension of claim 1 wherein said majority of the force applied to the drive wheel is between 60% and 90% of the force.

4. The wheelchair suspension of claim 1 wherein said majority of the force applied to the drive wheel is between 60% and 70% of the force.

5. The wheelchair suspension of claim 1 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 60 and 120 degrees when the suspension is on a flat, horizontal support surface.

6. The wheelchair suspension of claim 1 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 70 and 110 degrees when the suspension is on a flat, horizontal support surface.

7. The wheelchair suspension of claim 1 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 30 degrees when the suspension is on a flat, horizontal support surface.

8. The wheelchair suspension of claim 1 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 10 degrees when the suspension is on a flat, horizontal support surface.

9. The wheelchair suspension of claim 1 wherein:

a. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 60 and 120 degrees when the suspension is on a flat, horizontal support surface; and

b. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 30 degrees when the suspension is on a flat, horizontal support surface.

10. The wheelchair suspension of claim 1 wherein:

a. a distance D 1 is defined from the first pivotal connection to a third pivotal connection where the drive assembly pivot arm is pivotally connected to the frame;

b. a distance D 2 is defined from the second pivotal connection to a fourth pivotal connection where the front caster pivot arm is pivotally connected to the frame; and

c. a ratio of D 1 /D 2 is 0.5 to 1.5.

11. The wheelchair suspension of claim 10 wherein said ratio is 0.75 to 1.25.

12. The wheelchair suspension of claim 10 wherein said ratio is 0.9 to 1.1.

13. The wheelchair suspension of claim 10 wherein:

a. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and the third pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 60 and 120 degrees when the suspension is on a flat, horizontal support surface; and

b. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and the fourth pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 30 degrees when the suspension is on a flat, horizontal support surface.

14. The wheelchair suspension of claim 1 further comprising at least one rear caster coupled to the frame.

15. The wheelchair suspension of claim 1 wherein the spring and shock absorbing assembly has a maximum length and is compressible from the maximum length to a shorter length.

16. The wheelchair suspension of claim 15 wherein pulling of the variable length motion transfer member when the variable length motion transfer member is at the maximum length pulls the front caster pivot arm to move the front caster away from the support surface.

17. A wheelchair comprising:

a frame;

a seat supported by the frame;

a pair of suspension assemblies disposed on opposite sides of the frame, each suspension assembly comprising:

a drive assembly including a drive wheel, wherein the drive assembly is mounted to the drive assembly pivot arm;

a front caster pivot arm pivotally mounted to the frame and coupled to the drive assembly pivot arm;

a front caster coupled to the at least one front caster pivot arm;

a spring and shock absorbing assembly pivotally connected to the drive assembly pivot aim at a first pivotal connection and pivotally connected to the at least one front caster pivot arm at a second pivotal connection;

wherein the first and second pivotal connections are positioned such that a majority of the force applied by the spring and shock absorbing assembly is applied to the drive wheel when the suspension is on a flat, horizontal support surface.

18. The wheelchair of claim 17 wherein the drive assembly pivot arm and the front caster pivot arm are disposed in a crossed configuration such that the drive assembly pivot arm intersects the front caster pivot arm when viewed from the side when the wheelchair suspension is on the flat, horizontal support surface.

19. The wheelchair of claim 17 wherein said majority of the force applied to the drive wheel is between 60% and 90% of the force.

20. The wheelchair of claim 17 wherein said majority of the force applied to the drive wheel is between 60% and 70% of the force.

21. The wheelchair of claim 17 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 60 and 120 degrees when the suspension is on a flat, horizontal support surface.

22. The wheelchair of claim 17 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 70 and 110 degrees when the suspension is on a flat, horizontal support surface.

23. The wheelchair of claim 17 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 30 degrees when the suspension is on a flat, horizontal support surface.

24. The wheelchair of claim 17 wherein an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 10 degrees when the suspension is on a flat, horizontal support surface.

25. The wheelchair of claim 17 wherein:

a. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 60 and 120 degrees when the suspension is on a flat, horizontal support surface; and

b. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and a pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 30 degrees when the suspension is on a flat, horizontal support surface.

26. The wheelchair of claim 17 wherein:

a. a distance D 1 is defined from the first pivotal connection to a third pivotal connection where the drive assembly pivot arm is pivotally connected to the frame;

b. a distance D 2 is defined from the second pivotal connection to a fourth pivotal connection where the front caster pivot arm is pivotally connected to the frame; and

c. a ratio of D 1 /D 2 is 0.5 to 1.5.

27. The wheelchair of claim 26 wherein said ratio is 0.75 to 1.25.

28. The wheelchair of claim 26 wherein said ratio is 0.9 to 1.1.

29. The wheelchair of claim 26 wherein:

a. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and the third pivotal connection where the drive assembly pivot arm is pivotally connected to the frame is between 60 and 120 degrees when the suspension is on a flat, horizontal support surface; and

b. an angle between a line that connects the first and second pivotal connections and line that connects the first pivotal connection and the fourth pivotal connection where the front caster pivot arm is pivotally connected to the frame is between 0 and 30 degrees when the suspension is on a flat, horizontal support surface.

30. The wheelchair of claim 17 further comprising at least one rear caster coupled to the frame.

31. The wheelchair of claim 17 wherein the spring and shock absorbing assembly has a maximum length and is compressible from the maximum length to a shorter length.

32. The wheelchair of claim 31 wherein pulling of the spring and shock absorber assembly when the spring and shock absorber assembly is at the maximum length pulls the front caster pivot arm to move the front caster away from the support surface.

Assignments (22)
RELEASE OF SECURITY INTEREST Recorded Nov 17, 2024
From: GLAS TRUST COMPANY LLC
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC.; MOTION CONCEPTS L.P.
Reel/Frame 069386/0475 →
RELEASE OF SECURITY INTEREST Recorded Nov 13, 2024
From: WILMINGTON SAVINGS FUND SOCIETY, FSB
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC; MOTION CONCEPTS L.P.
Reel/Frame 069352/0322 →
SECURITY INTEREST Recorded Nov 12, 2024
From: INVACARE CORPORATION; MOTION CONCEPTS L.P.; FREEDOM DESIGNS, INC.
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS COLLATERAL AGENT
Reel/Frame 069340/0095 →
ASSIGNMENT OF PATENT SECURITY AGREEMENT Recorded Sep 13, 2024
From: WHITE OAK COMMERCIAL FINANCE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 068895/0111 →
RELEASE OF SECURITY INTEREST Recorded May 18, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION; ADAPTIVE SWITCH LABORATORIES, INC.; FREEDOM DESIGNS, INC.; MEDBLOC, INC.; INVACARE CREDIT CORPORATION; INVACARE HOLDINGS, LLC; INVAMEX HOLDINGS LLC
Reel/Frame 063695/0106 →
RELEASE OF SECURITY INTEREST Recorded May 16, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; THE AFTERMARKET GROUP, INC.; DYNAMIC MEDICAL SYSTEMS, LLC; INVACARE CONTINUING CARE, INC.; MEDBLOC, INC.; ADAPTIVE SWITCH LABORATORIES, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN FINANCE, LLC; INVACARE CANDIAN HOLDINGS, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVAMEX HOLDINGS LLC; INVACARE OUTCOMES MANAGEMENT LLC
Reel/Frame 063668/0639 →
RELEASE OF SECURITY INTEREST Recorded May 16, 2023
From: PNC BANK, NATIONAL ASSOCIATION
To: INVACARE CORPORATION; ADAPTIVE SWITCH LABORATORIES, INC.; THE AFTERMARKET GROUP, INC.; ALTIMATE MEDICAL, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; CHAMPION MANUFACTURING INC.; FAMILY MEDICAL SUPPLY LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN HOLDINGS, INC.; INVACARE CANADIAN HOLDINGS, LLC; INVACARE CONTINUING CARE, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVACARE SUPPLY GROUP, INC.; INVAMEX HOLDINGS LLC; KUSCHALL, INC.; ROADRUNNER MOBILITY, INCORPORATED; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HCS, LLC
Reel/Frame 063662/0430 →
PATENT SECURITY AGREEMENT (TRANCHE II NOTES) Recorded May 15, 2023
From: INVACARE CORPORATION; MOTION CONCEPTS L.P; FREEDOM DESIGNS, INC.
To: GLAS TRUST COMPANY LLC, AS COLLATERAL AGENT
Reel/Frame 063637/0705 →
PATENT SECURITY AGREEMENT (TRANCHE I NOTES) Recorded May 12, 2023
From: INVACARE CORPORATION; MOTION CONCEPTS L.P; FREEDOM DESIGNS, INC.
To: GLAS TRUST COMPANY LLC, AS COLLATERAL AGENT
Reel/Frame 064005/0231 →
ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY RIGHTS Recorded May 11, 2023
From: GLAS TRUST CORPORATION LIMITED, AS EXISTING COLLATERAL AGENT
To: GLAS TRUST COMPANY LLC, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 063625/0607 →
INTELLECTUAL PROPERTY RELEASE (TRANCHE II NOTES) Recorded May 10, 2023
From: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
Reel/Frame 063601/0183 →
INTELLECTUAL PROPERTY RELEASE (TRANCHE I NOTES) Recorded May 10, 2023
From: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
Reel/Frame 063594/0906 →
INTELLECTUAL PROPERTY RELEASE (DIP PAYOFF) Recorded May 10, 2023
From: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
To: INVACARE CORPORATION; FREEDOM DESIGNS, INC.; MOTION CONCEPTS L.P.
Reel/Frame 063594/0272 →
SECURITY INTEREST Recorded May 5, 2023
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.; MOTION CONCEPTS L.P.
To: WHITE OAK COMMERCIAL FINANCE, LLC, AS COLLATERAL AGENT
Reel/Frame 063553/0217 →
SECURITY INTEREST Recorded Feb 3, 2023
From: INVACARE CORPORATION; ADAPTIVE SWITCH LABORATORIES, INC.; FREEDOM DESIGNS, INC.; MEDBLOC, INC.; INVACARE CREDIT CORPORATION; INVACARE HOLDINGS, LLC; INVAMEX HOLDINGS, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 062739/0687 →
PATENT SECURITY AGREEMENT Recorded Feb 3, 2023
From: INVACARE CORPORATION; MOTION CONCEPTS L.P.; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 063090/0603 →
PATENT SECURITY AGREEMENT (TRANCHE II NOTES) Recorded Aug 9, 2022
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 061131/0852 →
PATENT SECURITY AGREEMENT (TRANCHE I NOTES) Recorded Aug 9, 2022
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 061131/0833 →
PATENT SECURITY AGREEMENT (TERM LOAN) Recorded Aug 9, 2022
From: INVACARE CORPORATION; FREEDOM DESIGNS, INC.
To: GLAS TRUST CORPORATION LIMITED, AS COLLATERAL AGENT
Reel/Frame 061131/0814 →
SECURITY AGREEMENT Recorded Feb 5, 2014
From: INVACARE CORPORATION; ADAPTIVE SWITCH LABORATORIES, INC.; THE AFTERMARKET GROUP, INC.; ALTIMATE MEDICAL, INC.; CENTRALIZED MEDICAL EQUIPMENT LLC; CHAMPION MANUFACTURING INC.; FAMILY MEDICAL SUPPLY LLC; THE HELIXX GROUP, INC.; INVACARE CANADIAN HOLDINGS, INC.; INVACARE CANADIAN HOLDINGS, LLC; INVACARE CONTINUING CARE, INC.; INVACARE CREDIT CORPORATION; INVACARE FLORIDA CORPORATION; INVACARE HOLDINGS, LLC; INVACARE INTERNATIONAL CORPORATION; INVACARE SUPPLY GROUP, INC.; INVAMEX HOLDINGS LLC; KUSCHALL, INC.; ROADRUNNER MOBILITY, INCORPORATED; FREEDOM DESIGNS, INC.; GARDEN CITY MEDICAL INC.; INVACARE FLORIDA HOLDINGS, LLC; INVACARE HCS, LLC
To: PNC BANK, NATIONAL ASSOCIATION
Reel/Frame 032162/0921 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2013
From: BEKOSCKE, ROBERT; BURNS, KEVIN
To: INVACARE CORP
Reel/Frame 030243/0315 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 17, 2013
From: BEKOSCKE, ROBERT; BURNS, KEVIN
To: INVACARE CORP
Reel/Frame 030234/0994 →