IP Library Patent Application 13771456
Patent Application
App. No. 13/771,456

Method of Gas Purification, Coal Gasification Plant, and Shift Catalyst

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Quick Facts
Patent No.
US None
App. No.
13/771,456
Abstract

Disclosed is a method of gas purification, a coal gasification plant, and a shift catalyst, each of which enables an inexpensive treatment of condensed water derived from steam used in a CO shift reaction. A CO shift reaction is performed using a shift catalyst less causing side reactions (e.g., a P—Mo—Ni-supported shift catalyst), and condensed water derived from steam used in the CO shift reaction is reused or treated. The method includes a cleaning step of removing water-soluble substances from a gasified gas containing CO and H 2 S; a CO shift step of allowing CO in a gas after the cleaning step to react with steam by the catalysis of the shift catalyst to convert CO into CO 2 and H 2 ; and a recovery step of removing CO 2 and H 2 S from a gas after the CO shift step, in which post-shift condensed water formed after the CO shift step is recycled.

Claims (48)

1 . A method of gas purification, comprising:

a cleaning step of removing a water-soluble substance from a gasified gas gasified from a carbon-containing solid fuel;

a CO shift step of allowing CO in a gas from the cleaning step to react with steam in the presence of a sulfur-tolerant shift catalyst hardly causing a side reaction, and thereby converting the CO into CO 2 and H 2 ;

a recovery step of removing and recovering CO 2 and H 2 S from a gas from the CO shift step; and

a recycling step of recycling condensed water derived from steam having been subjected to a shift reaction in the CO shift step.

2 . The method of gas purification of claim 1 , wherein a shift catalyst comprising nickel (Ni) and molybdenum (Mo) as catalytic components is used as the shift catalyst.

3 . The method of gas purification of claim 2 , wherein the condensed water is recycled to be supplied to a steam generator.

4 . The method of gas purification of claim 2 , wherein the gasified gas and the shift catalyst are brought into contact with each other at a temperature of 200° C. to 300° C. in the CO shift step.

5 . The method of gas purification of claim 2 , wherein the amount of steam is controlled in the CO shift step so that a molar ratio of H 2 O to CO(H 2 O/CO) be from 1.2 to 1.8.

6 . The method of gas purification of claim 2 , wherein the CO shift step is performed in multiple substeps.

7 . A coal gasification plant comprising:

a coal gasification furnace;

a gasified gas cleaning system arranged downstream from the coal gasification furnace;

a shift reactor arranged downstream from the gasified gas cleaning system and filled with a sulfur-tolerant CO shift catalyst hardly causing a side reaction;

a steam generator that generates steam to be supplied to the shift reactor;

a condenser that is arranged downstream from the shift reactor and condenses steam in a gas from the shift reactor;

a recovery system that is arranged downstream from the condenser and removes CO 2 and H 2 S from a gas from the condenser; and

a condensed water recycling pipe that connects the condenser to a system in which condensed water is reused.

8 . The coal gasification plant of claim 7 , further comprising an alcoholysis catalyst or an ethanol reforming catalyst arranged between the shift reactor and the condenser.

9 . The coal gasification plant of claim 7 ,

wherein the coal gasification plant comprises two or more of the shift reactor;

the coal gasification plant further comprises a gas recycling pipe that connects a downstream area of a downstreammost shift reactor and an inlet of an upstreammost shift reactor, of the two or more shift reactors, to supply part of a gas discharged from the downstreammost shift reactor to the upstreammost shift reactor.

10 . A shift catalyst for accelerating a shift reaction in which CO in a H 2 S-containing gas is allowed to react with H 2 O and is converted into CO 2 and H 2 , the shift catalyst comprising:

a support; and

at least molybdenum (Mo), nickel (Ni), and phosphorus (P) each supported on the support.

11 . The shift catalyst of claim 10 ,

wherein the support comprises an inorganic oxide containing TiO 2 .

12 . The shift catalyst of claim 11 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of metal molybdenum of Mc; and

a molar ratio of Mc to Ma [(Mc)/(Ma)] is from 0.1 to 0.5.

13 . The shift catalyst of claim 11 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of metal nickel of Mb; and

a molar ratio of Mb to Ma [(Mb)/(Ma)] is from 0.05 to 0.3.

14 . The shift catalyst of claim 12 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of metal nickel of Mb; and

a molar ratio of Mb to Ma [(Mb)/(Ma)] is from 0.05 to 0.3.

15 . The shift catalyst of claim 11 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of phosphorus of Md; and

a molar ratio of Md to Ma [(Md)/(Ma)] is from 0.01 to 0.02.

16 . The shift catalyst of claim 12 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of phosphorus of Md; and

a molar ratio of Md to Ma [(Md)/(Ma)] is from 0.01 to 0.02.

17 . The shift catalyst of claim 13 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of phosphorus of Md; and

a molar ratio of Md to Ma [(Md)/(Ma)] is from 0.01 to 0.02.

18 . The shift catalyst of claim 14 ,

wherein the shift catalyst has a mole number of metal titanium in TiO 2 of Ma and a mole number of phosphorus of Md; and

a molar ratio of Md to Ma [(Md)/(Ma)] is from 0.01 to 0.02.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2016
From: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
To: HITACHI, LTD.
Reel/Frame 037402/0094 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2014
From: HITACHI, LTD.
To: MITSUBISHI HITACHI POWER SYSTEMS, LTD.
Reel/Frame 033763/0701 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2013
From: SASAKI, TAKASHI; AKIYAMA, TOMOKO
To: HITACHI, LTD.
Reel/Frame 030321/0273 →