IP Library Granted Patent US 8,920,985
Granted Patent B2
US 8,920,985 · App. 13/783,820 · Granted Dec 30, 2014

Power generation method using a fuel cell having a stabilized cathode catalyst

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Quick Facts
Patent No.
US 8,920,985
App. No.
13/783,820
Granted
Dec 30, 2014
Kind
B2
Abstract

A method of generating electrical power includes flowing hydrogen across an anode, splitting the hydrogen into protons and electrons using a catalyst attached to the anode, directing the electrons to a circuit to produce electrical power, flowing oxygen across a cathode, splitting the oxygen molecules into oxygen atoms using a cathode catalyst, passing the protons through an electrolyte to the cathode, and combining the protons with oxygen to form water. The cathode catalyst includes a plurality of nanoparticles having terraces formed of platinum, and corner regions and edge regions formed of a second metal.

Claims (38)

1. A method of generating electrical power, the method comprising:

flowing hydrogen across an anode;

splitting the hydrogen into protons and electrons using an anode catalyst attached to the anode;

directing the electrons to a circuit to produce electrical power;

flowing oxygen molecules across a cathode;

splitting the oxygen molecules into oxygen atoms using a cathode catalyst the cathode catalyst including a plurality of nanoparticles having terraces formed of platinum, and corner regions and edge regions formed of a second metal;

passing the protons through an electrolyte to the cathode; and

combining the protons with the oxygen atoms to form water.

2. The method of claim 1 , wherein the electrolyte is phosphoric acid and the nanoparticles of the catalyst cathode have a cubic shape.

3. The method of claim 1 , wherein the electrolyte is a polymer exchange membrane and the nanoparticles of the catalyst cathode have a tetrahedral shape.

4. The method of claim 1 , wherein the nanoparticles of the catalyst cathode include at least one of cubo-octahedral nanoparticles, cubic nanoparticles, tetrahedral nanoparticles, icosahedral nanoparticles, spherical nanoparticles, quasi-spherical nanoparticles, rhombohedral nanoparticles, and truncated octahedral nanoparticles.

5. The method of claim 1 , wherein the second metal used to form the nanoparticles of the catalyst cathode includes at least one of gold, iridium, rhodium, ruthenium, rhenium, osmium, palladium, and silver.

6. The method of claim 1 , wherein the nanoparticles of the cathode catalyst have a diameter ranging between approximately 0.5 and approximately 100 nanometers.

7. The method of claim 1 , wherein the terraces include at least one surface defect formed of the second metal.

8. The method of claim 7 , wherein the surface defects include at least one of a step atom, a kink atom, and a step adatom.

9. A method, comprising:

generating electrical power, the generating including:

moving hydrogen across an anode;

moving oxygen molecules across a cathode;

splitting the hydrogen into protons and electrons with an anode catalyst;

splitting the oxygen molecules into oxygen atoms using a cathode catalyst, the cathode catalyst including a plurality of nanoparticles, each nanoparticle having platinum terraces, corner regions of a second metal, and edge regions of the second metal;

moving the protons through an electrolyte to the cathode;

outputting electrical power by moving the electrons to a circuit; and

outputting water by combining the protons with the oxygen atoms.

10. The method of claim 9 wherein moving the hydrogen across the anode includes moving the hydrogen through a plurality of flow fields adjacent to the anode.

11. The method of claim 10 wherein moving the hydrogen through the plurality of flow fields includes flowing the hydrogen in a first direction and moving the oxygen molecules across the cathode includes flowing the oxygen molecules in a second direction that is orthogonal to the first direction.

12. A method, comprising:

generating electrical power using a stabilized cathode catalyst, the cathode catalyst including a plurality of nanoparticles, each nanoparticle having platinum terraces, corner regions of a second metal, and edge regions of the second metal, the generating electrical power including:

flowing hydrogen across an anode;

flowing oxygen molecules across a cathode;

splitting the hydrogen into protons and electrons with an anode catalyst;

splitting the oxygen molecules into oxygen atoms with the cathode catalyst; and

outputting the electrical power by moving the electrons to a circuit.

13. The method of claim 12 wherein the generating of the electrical power includes moving the protons through an electrolyte to the cathode.

14. The method of claim 12 wherein the generating of the electrical power includes outputting water by combining the protons with the oxygen atoms.

15. The method of claim 12 wherein flowing the hydrogen across the anode includes moving the hydrogen through a plurality of flow fields adjacent to the anode.

16. The method of claim 15 wherein moving the hydrogen through the plurality of flow fields includes flowing the hydrogen in a first direction and flowing the oxygen molecules across the cathode includes flowing the oxygen molecules in a second direction that is orthogonal to the first direction.

17. The method of claim 12 wherein the second metal is one from among gold, iridium, rhodium, ruthenium, rhenium, osmium, palladium, and silver.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035716, FRAME 0253. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 24, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036448/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035716/0253 →
CHANGE OF NAME Recorded Jun 25, 2014
From: UTC POWER CORPORATION
To: CLEAREDGE POWER CORPORATION
Reel/Frame 033695/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2014
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 033070/0235 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2013
From: CLEAREDGE POWER CORPORATION
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031551/0237 →