IP Library Granted Patent US 10,340,531
Granted Patent B2
US 10,340,531 · App. 13/790,346 · Granted Jul 2, 2019

Li—Si—Sn alloy, anode material of the alloy, and batteries including same

Inventor: Geoffrey Swift (Joplin, MO)
Assignee: EaglePicher Technologies LLC
H01M6/36C22C1/0408C22C24/00H01M4/06H01M4/386H01M2004/027
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Quick Facts
Patent No.
US 10,340,531
App. No.
13/790,346
Granted
Jul 2, 2019
Kind
B2
Abstract

An alloy includes lithium, silicon and tin. An anode may be formed of an anode material containing the alloy of lithium, silicon and tin. The anode material may include an electrolyte. The anode material may be a pressed powder pellet that is solid at ambient temperature. A battery, for example, a thermal battery, can contain an electrolyte-separator, a cathode, and/or an anode with the alloy of lithium, tin and silicon. The anode formed of the alloy consisting of lithium, tin and silicon can have a melting point from about 500° C. to about 600° C. or higher making it suitable for use in a thermal battery.

Claims (49)

1. An anode material for use in batteries, the anode material comprising:

an alloy including lithium, silicon and tin, and free lithium mixed with the alloy, wherein the alloy comprises:

about 40 wt % of lithium,

about 32.5 wt % of silicon, and

about 27.5 wt % of tin,

wherein a battery results in a peak open circuit voltage of 2.05 Volts and a peak closed circuit voltage of 2.00 Volts upon incorporation of the anode material and wherein the alloy is produced by simultaneous addition of at least two selected from the group consisting of lithium, silicon and tin, to a molten metal to provide a composition, the molten metal being one of molten lithium and molten tin, and

each of the two, which are added simultaneously, being different from the molten metal; and

the alloy being formed by cooling of the composition, subsequent grinding of the composition into a powdered form, and pressing of the powdered form together to form a pellet, and the anode of the battery includes the pellet.

2. The anode material according to claim 1 , further comprising:

free lithium forming a composite with the alloy of lithium, silicon and tin.

3. The anode material according to claim 1 , further comprising an electrolyte mixed with the alloy.

4. The anode material according to claim 3 , wherein the anode material includes:

about 20 wt % of the electrolyte, and

about 80 wt % of the alloy.

5. The anode material according to claim 1 , wherein the alloy is in the form of a powder.

6. An anode comprising a pressed pellet that includes the alloy powder of claim 5 mixed with an electrolyte.

7. The anode according to claim 6 , wherein the anode includes:

about 20 wt % of the electrolyte; and

about 80 wt % of the alloy powder.

8. A battery comprising:

an electrolyte-separator material;

a cathode material that provides a cathode of the battery; and

an anode material that provides an anode of the battery,

the electrolyte-separator material being located between the cathode material and the anode material, and

the anode material including an alloy comprised of lithium, silicon and tin, and free lithium, wherein the alloy comprises:

about 40 wt % of lithium,

about 32.5 wt % of silicon, and

about 27.5 wt % of tin,

wherein the battery results in a peak open circuit voltage of 2.05 Volts and a peak closed circuit voltage of 2.00 Volts upon incorporation of the anode material and wherein the alloy is produced by simultaneous addition of at least two selected from the group consisting of lithium, silicon and tin, to a molten metal to provide a composition, the molten metal being one of molten lithium and molten tin, and

each of the two, which are added simultaneously, being different from the molten metal; and

the alloy being formed by cooling of the composition, subsequent grinding of the composition into a powdered form, and pressing of the powdered form together to form a pellet, and the anode of the battery includes the pellet.

9. The battery according to claim 8 , further comprising a pyrotechnic heat source.

10. The battery according to claim 8 , wherein the anode material includes an electrolyte mixed with the alloy.

11. The battery according to claim 10 , wherein the anode material includes:

about 20 wt % of the electrolyte; and

about 80 wt % of the alloy.

12. The battery according to claim 8 , wherein the alloy is in the form of a powder.

13. The battery according to claim 8 , wherein the battery is a thermal battery in which the electrolyte-separator material, the cathode material and the anode material are solid at ambient temperature.

14. A battery comprising:

an electrolyte-separator material;

a cathode material that provides a cathode of the battery; and

an anode material that provides an anode of the battery,

the electrolyte-separator material being located between the cathode material and the anode material, and

the anode material including an alloy comprised of lithium, silicon and tin, and free lithium, wherein the alloy comprises:

about 40 wt % of lithium,

about 25 wt % of silicon, and

about 35 wt % of tin,

wherein the battery results in a peak open circuit voltage of 2.1 Volts and a peak closed circuit voltage of 2.02 Volts upon incorporation of the anode material and wherein the alloy is produced by simultaneous addition of at least two selected from the group consisting of lithium, silicon and tin, to a molten metal to provide a composition, the molten metal being one of molten lithium and molten tin, each of the two being added simultaneously being different from the molten metal; and

the alloy being formed by cooling of the composition, subsequent grinding of the composition into a powdered form, and pressing of the powdered form together to form a pellet, and the anode of the battery includes the pellet.

Assignments (13)
PATENT SECURITY AGREEMENT Recorded Oct 17, 2023
From: TUTHILL ACQUISITION LLC; EPV BUYER, INC.; EPV INTERMEDIATE, LLC
To: VECTRA CO.; DUKE INTERMEDIATE HOLDINGS, LLC; DUKE FINANCE HOLDINGS, LLC; DUKE FINANCE, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC; OM GROUP CORPORATE, LLC; OMG ENERGY HOLDINGS, INC.; LITHIUMSTART INC.; EAGLEPICHER ELECTRONIC PACKAGING, LLC; EAGLEPICHER TECHNOLOGIES, LLC; EP INTERMEDIATE HOLDINGS I, LLC; EP INTERMEDIATE HOLDINGS II, LLC; BANK OF AMERICA, N.A.
Reel/Frame 065247/0032 →
RELEASE AND TERMINATION OF LIEN ON PATENTS (1L) Recorded Oct 12, 2023
From: JEFFERIES FINANCE LLC
To: VECTRA CO.; EAGLEPICHER TECHNOLOGIES, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC
Reel/Frame 065221/0832 →
RELEASE AND TERMINATION OF LIEN ON PATENTS (2L) Recorded Oct 12, 2023
From: JEFFERIES FINANCE LLC
To: VECTRA CO.; EAGLEPICHER TECHNOLOGIES, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC
Reel/Frame 065222/0001 →
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 9, 2018
From: EAGLEPICHER TECHNOLOGIES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 045545/0893 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 9, 2018
From: EAGLEPICHER TECHNOLOGIES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 045545/0508 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Mar 8, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 045539/0138 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (SECOND LIEN) Recorded Mar 8, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 045539/0225 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (SECOND LIEN) Recorded Feb 22, 2017
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 041777/0090 →
SECURITY INTEREST Recorded Jan 8, 2016
From: EAGLEPICHER TECHNOLOGIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037459/0921 →
SECURITY INTEREST Recorded Dec 16, 2015
From: EAGLEPICHER TECHNOLOGIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037311/0571 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Oct 28, 2015
From: PNC BANK
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 036985/0642 →
SECURITY AGREEMENT Recorded Sep 12, 2013
From: OM GROUP, INC.; OMG ELECTRONIC CHEMICALS, LLC; OMG AMERICAS, INC.; EAGLEPICHER TECHNOLOGIES, LLC; EAGLEPICHER MEDICAL POWER, LLC
To: PNC BANK
Reel/Frame 031208/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2013
From: SWIFT, GEOFFREY
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 030100/0963 →
Continuity (1)
Related Publication 20160013499A1 · Jan 14, 2016