IP Library Granted Patent US 9,533,887
Granted Patent B1
US 9,533,887 · App. 13/790,524 · Granted Jan 3, 2017

Patterned structures of graphene and graphitic carbon and methods for their manufacture

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Quick Facts
Patent No.
US 9,533,887
App. No.
13/790,524
Granted
Jan 3, 2017
Kind
B1
Abstract

A patterned graphene or graphitic body is produced by providing a three-dimensionally patterned carbonaceous body; coating the body with a catalytic metal whereby is formed a coating having an inner surface proximal the body and an outer surface distal the body; and annealing the coated body under time and temperature conditions effective to form a graphene or graphitic layer on the outer surface of the catalytic metal coating.

Claims (13)

1. A method, comprising:

providing a three-dimensionally patterned carbonaceous body;

coating the body with a catalytic metal whereby is formed a coating having an inner surface proximal the body and an outer surface distal the body; and

annealing the coated body to form a graphene or graphitic layer on the outer surface of the catalytic metal coating.

2. The method of claim 1 , wherein the providing step comprises patterning a precursor body and pyrolyzing the patterned precursor body.

3. The method of claim 2 , wherein the precursor body comprises a photoresist or photopatternable material and the patterning step is performed lithographically.

4. The method of claim 3 , wherein the patterning step is performed by interference lithography so as to create an interconnected three-dimensional pattern in the photoresist.

5. The method of claim 3 , wherein the patterning step is performed by direct laser writing.

6. The method of claim 1 , further comprising etching away at least a portion of the catalytic metal coating.

7. The method of claim 1 , wherein the catalytic metal comprises at least one of copper, nickel, and ruthenium.

8. A method for forming a three-dimensional graphene or graphitic structure, comprising:

three-dimensionally patterning a source of sacrificial carbon to correspond to a desired shape of the graphene or graphitic structure; and

diffusing carbon from the source through a coating of catalytic metal deposited on a surface of the source.

Assignments (4)
CHANGE OF NAME Recorded May 25, 2018
From: SANDIA CORPORATION
To: NATIONAL TECHNOLOGY & ENGINEERING SOLUTIONS OF SANDIA, LLC
Reel/Frame 047052/0538 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2016
From: BEECHAM, THOMAS EDWIN
To: SANDIA CORPORATION
Reel/Frame 037543/0461 →
CONFIRMATORY LICENSE Recorded Sep 6, 2013
From: SANDIA CORPORATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 031188/0228 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2013
From: POLSKY, RONEN; XIAO, XIAOYIN; BURCKEL, DAVID BRUCE; WHEELER, DAVID R.; BROZIK, SUSAN M.
To: SANDIA CORPORATION
Reel/Frame 030907/0612 →