IP Library Granted Patent US 8,922,079
Granted Patent B2
US 8,922,079 · App. 13/793,955 · Granted Dec 30, 2014

Electric motor and centralized power distribution member

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Quick Facts
Patent No.
US 8,922,079
App. No.
13/793,955
Granted
Dec 30, 2014
Kind
B2
Abstract

An electric motor includes a stator including multiple phase windings wound around a plurality of teeth arranged in a circular pattern, and an annular bus ring arranged concentrically with the stator to supply drive current to the windings. The bus ring includes a metal conductor and a lead-out wire inserting portion for inserting a lead-out wire of the winding therethrough, the lead-out wire inserting portion being formed by bending the metal conductor. The lead-out wire inserting portion is crimped with the lead-out wire inserted therethrough such that the metal conductor is electrically connected to the lead-out wire.

Claims (17)

1. An electric motor, comprising:

a stator comprising multiple phase windings wound around a plurality of teeth arranged annularly; and

an annular bus ring arranged concentrically with the stator to supply drive current to the windings, the bus ring being formed of a metal conductor and including a lead-out wire inserting portion with a lead-out wire of the winding inserted therein, the lead-out wire inserting portion being formed by bending the metal conductor such that the lead-out wire inserting portion and metal conductor are one piece, the lead-out wire inserting portion being in a U-shape and including one pair of bent portions, the lead-out wire being inserted in the lead-out wire inserting portion, crimped by both sides of the lead-out wire inserting portion and clamped in the lead-out wire inserting portion, with the one pair of bent portions being not in contact with each other when the lead-out wire inserting portion and the lead-out wire are electrically connected together.

2. The electric motor according to claim 1 , wherein the lead-out wire inserting portion is thermally crimped with the lead-out wire inserted therein such that the metal conductor and the lead-out wire are melted and joined together.

3. The electric motor according to claim 2 , wherein, when the lead-out wire inserting portion is thermally crimped, a contact area between the lead-out wire and the metal conductor is smaller than a contact area between the metal conductor and an electrode receiving an electric current for the thermal crimping.

4. The electric motor according to claim 1 , wherein the lead-out wire inserting portion has an Ω-shape and comprises a pair of bent portions and a curved portion formed therebetween, the bend portion being bent at an acute angle with respect to a circumferential direction of the bus ring.

5. The electric motor according to claim 1 , wherein the bus ring comprises a plurality of the lead-out wire inserting portions formed at a plurality of circumferential positions and a plurality of arc portions formed between the plurality of the lead-out wire inserting portions, and wherein the lead-out wire inserting portion protrudes in a radial direction of the plurality of arc portions.

6. The electric motor according to claim 5 , wherein the bus ring comprises a plurality of bus rings, wherein the plurality of the lead-out wire inserting portions of at least one of the plurality of bus rings protrude radially inward of the plurality of arc portions and the plurality of the lead-out wire inserting portions of other bus rings protrude radially outward of the plurality of arc portions.

7. The electric motor according to claim 6 , wherein, a protruding direction of the lead-out wire inserting portions of the bus ring having the largest number of the plurality of the lead-out wire inserting portions among the plurality of bus rings is opposite to a protruding direction of the lead-out wire inserting portions of the other bus rings.

8. The electric motor according to claim 6 , wherein the plurality of bus rings are held by holding members provided at a plurality of positions in a circumferential direction, wherein the lead-out wire inserting portions of the at least one bus ring protrude radially inward from the holding members, and wherein the lead-out wire inserting portions of the other bus rings protrude radially outward from the holding members.

9. The electric motor according to claim 6 , wherein the lead-out wire inserting portions of the at least one bus ring and the lead-out wire inserting portions of the other bus rings protrude in a manner offset in a circumferential direction so as to be arranged at leading-out positions of the lead-out wires.

10. The electric motor according to claim 1 , further comprising a holding member for holding the bus ring, the lead-out wire inserting portion projecting from the holding member.

11. The electric motor according to claim 10 , wherein the lead-out wire inserting portion is projecting from the holding member inward and outward in a radial direction of the bus ring.

12. A centralized power distribution member, comprising:

an annular bus ring for collecting and distributing power to multiple phase windings of a stator that is formed by winding the windings around a plurality of teeth arranged annularly, the bus ring being formed of a metal conductor and including a lead-out wire inserting portion with a lead-out wire of the winding inserted therein, the lead-out wire inserting portion being formed by bending the metal conductor such that the lead-out wire inserting portion and metal conductor are one piece, the lead-out wire inserting portion being in a U-shape and including one pair of bent portions, the lead-out wire being inserted in the lead-out wire inserting portion, crimped by both sides of the lead-out wire inserting portion and clamped in the lead-out wire inserting portion, with the one pair of bent portions being not in contact with each other when the lead-out wire inserting portion and the lead-out wire are electrically connected together.

13. The centralized power distribution member according to claim 12 , further comprising a holding member for holding the bus ring, the lead-out wire inserting portion projecting from the holding member.

14. The centralized power distribution member according to claim 13 , wherein the lead-out wire inserting portion is projecting from the holding member inward and outward in a radial direction of the bus ring.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2014
From: HITACHI CABLE FINE-TECH, LTD.
To: HITACHI METALS LTD.
Reel/Frame 033668/0671 →
MERGER Recorded Feb 5, 2014
From: HITACHI CABLE, LTD.
To: HITACHI METALS, LTD.
Reel/Frame 032163/0066 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 11, 2013
From: EGAMI, KENICHI; WATANABE, KAZUYUKI
To: HITACHI CABLE, LTD.; HITACHI CABLE FINE-TECH, LTD.
Reel/Frame 029965/0649 →