IP Library Granted Patent US 9,061,289
Granted Patent B2
US 9,061,289 · App. 13/794,214 · Granted Jun 23, 2015

Mechanized separation and recovery system for solid waste

Inventor: George Gitschel (Sugar Land, TX)
Assignee: ORGANIC ENERGY CORPORATION
B02C23/14B03B9/06B02C23/18
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Quick Facts
Patent No.
US 9,061,289
App. No.
13/794,214
Granted
Jun 23, 2015
Kind
B2
Abstract

Methods and systems for separating a mixed waste into a wet organic fraction, a dry organic fraction, and an inorganic fraction are achieved by (i) comminuting the mixed solid waste, (ii) fractionating the comminuted stream by size to produce two or more particle-sized waste streams, and (iii) processing one or more of the particle-sized waste streams using density separation to produce an intermediate wastes stream, and (iv) recovering a homogenous product (e.g., a recyclable material or an organic fuel) from the intermediate waste stream.

Claims (24)

1. A method for recovering recyclable materials from mixed solid waste stream, comprising:

providing a mixed solid waste stream that includes a mixture of mixed wet organic waste materials, mixed dry organic waste materials, and mixed inorganic waste materials;

fractionating the mixed waste stream by size by performing an upper size cut and a lower size cut to produce a sized waste stream, the sized waste stream having a size range where the ratio of an upper cut-off to a lower cut-off is less than 8;

fractionating the sized waste stream by density using at least three density separators in parallel and/or in series to produce at least three separated waste streams including at least a separated mixed wet organic stream enriched in mixed wet organics, a separated mixed dry organic stream enriched in mixed dry organics, and a separated mixed inorganic stream enriched in mixed inorganic materials; and

recovering at least one product from each of the at least three separated waste streams or a downstream portion thereof.

2. The method of claim 1 , wherein the upper size cut is carried out using a first screen and the lower size cut is carried out using a second screen.

3. The method of claim 1 , wherein the ratio of the upper cut-off to the lower cut-off is less than 6.

4. The method of claim 1 , wherein the sized waste stream has an upper cut-off in a range from 8 inch to 16 inch.

5. The method of claim 1 , wherein the lower size cutoff is than or equal to 2 inches.

6. The method of claim 1 , wherein at least two of the three density separators are air-drum separators.

7. The method of claim 1 , further comprising a fourth density separator that is used in series with at least one of the first, second, and third density separators to produce at least a portion of one of the three separated waste streams.

8. The method of claim 1 , wherein the three density separators are configured to produce the separated wet organic stream from materials having a density greater than 12 lbs/ft 3 and less than 60 lbs/ft 3 , the separated dry organic stream from materials having a density less than 12 lbs/ft 3 , and the separated inorganic stream from materials having a density greater than 100 lbs/ft 3 .

9. The method of claim 1 , wherein the mixed dry organic stream is fractionated to produce a plurality of dry organic products.

10. The method of claim 7 , wherein the plurality of dry organic products includes a paper product and a plastic product.

11. The method of claim 1 , wherein the separated inorganic stream is processed using an eddy current separator to produce an aluminum product.

12. The method of claim 11 , further comprising processing the inorganic stream using a magnet to produce a ferrous product.

13. The method of claim 1 , further comprising processing the wet organic waste in a digester, wherein the product recovered from the wet organic stream includes a compost product and/or a biogas product.

14. The method of claim 1 , further comprising processing the separated dry organic stream to produce a dry organic fuel.

15. The method of claim 1 , wherein the plurality of density separators produce at least a first and a second separated dry organic stream enriched in dry organics.

16. The method of claim 15 , further comprising combining the first and second dry organic streams.

17. The method of claim 16 , further comprising recovering the at least one product from the combined first and second separated dry organic streams.

18. The method of claim 1 , further comprising shredding the mixed organic waste or a downstream portion thereof.

19. The method of claim 1 , wherein the shredding is configured to produce the upper size cutoff of the mixed solid waste stream.

20. The method of claim 1 , further comprising separating polyvinyl chloride from the separated mixed dry organic stream.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2023
From: ROLLIN HOLDINGS, LLC
To: UPLAND ROAD IP HOLDCO LLC
Reel/Frame 062597/0984 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2017
From: ORGANIC ENERGY CORPORATION
To: ROLLIN HOLDINGS, LLC
Reel/Frame 042272/0834 →
RELEASE OF SECURITY INTEREST Recorded Apr 20, 2017
From: BELANGER, BRANDON, MR.; COLLINS, COOPER, MR
To: ORGANIC ENERGY CORPORATION
Reel/Frame 042086/0521 →
CORRECTIVE ASSIGNMENT TO CORRECT THE NATURE OF CONVEYANCE PREVIOUSLY RECORDED AT REEL: 036059 FRAME: 0748. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Feb 17, 2016
From: ORGANIC ENERGY CORPORATION
To: BELANGER, BRANDON; COLLINS, COOPER
Reel/Frame 037845/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2015
From: ORGANIC ENERGY CORPORATION
To: BELANGER, BRANDON; COLLINS, COOPER
Reel/Frame 036059/0748 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2013
From: GITSCHEL, GEORGE
To: ORGANIC ENERGY CORPORATION
Reel/Frame 029970/0444 →
Continuity (3)
Continuation 12897996 · Oct 5, 2010
Provisional Application 61291177 · Dec 30, 2009
Related Publication 20130193244A1 · Aug 1, 2013