Atraumatic stent crowns
View Patent ↗Methods and apparatuses of atraumatic stents with likely reduced rates of tissue perforation are provided. The stents of the invention have crowns with crown tips having apexes made of a radial force reducing material. The apexes are soft and flexible and reduce the radial force at the crown relative to the stent body allowing the crowns to collapse with greater ease compared to the central portion of the stent.
1. A stent comprising
(a) a tubular stent body having a first end and a second end, the tubular stent body comprising a wire; and
(b) a first crown comprising a circumferential row of first crown tips, each first crown tip respectively comprising:
(i) a first wire segment of the wire extending from and free from overlap with the tubular stent body, the first wire segment having a proximal end and a distal end;
(ii) a second wire segment of the wire extending from and free from overlap with the tubular stent body, the second wire segment having a proximal end and a distal end; and
(iii) an apex;
wherein the proximal end of the first wire segment and the proximal end of the second wire segment are each integrally connected with the first end of the tubular stent body and the distal end of the first wire segment and the distal end of the second wire segment are connected to the apex; and
wherein each apex of a plurality of the first crown tips comprises, respectively, a radial force reducing connector segment connecting to, and occupying a space between, the distal end of the first wire segment and the distal end of the second wire segment of the plurality of the first crown tips, the radial force reducing connector segment being made of a softer and more flexible material than the first and second wire segments such that each crown tip of the plurality of first crown tips has greater radial flexibility than an equivalent crown tip having an apex made of the same material as the first and second wire segments.
2. The stent according to claim 1 wherein the radial force reducing connector segment has a Young's modulus less than the first and second wire segments.
3. The stent according to claim 1 wherein the radial force reducing connector segment has a Young's modulus of about 0.001 to about 5 GPa.
4. The stent according to claim 1 wherein the radial force reducing connector segment is made of silicone.
5. The stent according to claim 1 wherein each apex of substantially all the first crown tips comprises, respectively, a radial force reducing connector segment connecting to, and occupying the space between, the distal end of the first wire segment and the distal end of the second wire segment of the substantially all the first crown tips, the radial force reducing connector segment being made of a softer and more flexible material than the first and second wire segments such that each crown tip of the substantially all the first crown tips has greater radial flexibility than an equivalent crown tip having an apex made of the same material as the first and second wire segments.
6. The stent according to claim 1 further comprising:
a second crown comprising a circumferential row of second crown tips, each second crown tip respectively comprising:
(i) a first wire segment of the wire having a proximal end and a distal end;
(ii) a second wire segment of the wire having a proximal end and a distal end; and
(iii) an apex;
wherein the proximal end of the first wire segment and the proximal end of the second wire segment are each integrally connected with the second end of the tubular stent body and the distal end of the first wire segment and the distal end of the second wire segment are connected to the apex; and
wherein each apex of a plurality of the second crown tips comprises, respectively, a radial force reducing connector segment connecting to, and occupying a space between, the distal end of the first wire segment and the distal end of the second wire segment of the plurality of the second crown tips, the radial force reducing connector segment being made of a softer and more flexible material than the first and second wire segments such that each crown tip of the plurality of second crown tips has greater radial flexibility than an equivalent crown tip having an apex made of the same material as the first and second wire segments.
7. The stent according to claim 6 wherein the radial force reducing connector segment of the plurality of first crown tips and the radial force reducing connector segment of the plurality second crown tips each has a Young's modulus less than the first and second wire segments of the first and second crown tips.
8. The stent according to claim 6 wherein the radial force reducing connector segment of the plurality of first crown tips and the radial force reducing connector segment of the plurality second crown tips each has a Young's modulus of about 0.001 to about 5 GPa.
9. The stent according to claim 6 wherein the radial force reducing connector segment of the plurality of first crown tips and the radial force reducing connector segment of the plurality second crown tips each is made of silicone.
10. The stent according to claim 6 wherein each apex of substantially all the first crown tips comprises, respectively, a radial force reducing connector segment connecting to, and occupying the space between, the distal end of the first wire segment and the distal end of the second wire segment of the substantially all the first crown tips and each apex of substantially all the second crown tips comprises, respectively, a radial force reducing connector segment connecting to, and occupying the space between, the distal end of the first wire segment and the distal end of the second wire segment of the substantially all the second crown tips, each radial force reducing connector segment being made of a softer and more flexible material than each first and second wire segments such that each crown tip of the plurality of first crown tips and each crown tip of the plurality of second crown tips has greater radial flexibility than an equivalent crown tip having an apex made of the same material as the first and second wire segments.
11. The stent according to claim 6 wherein the wire of the tubular stent body further comprises a plurality of stent struts and a plurality of the first and second wire segments of the first and second crown tips have a reduced diameter relative to the stent struts.
12. The stent according to claim 1 wherein the wire of the tubular stent body further comprises a plurality of stent struts and a plurality of the first and second wire segments have a reduced diameter relative to the stent struts.
13. The stent according to claim 12 wherein the radial force reducing connector segment is made of silicone.
14. The stent according to claim 1 , wherein the wire of the body comprises a first wire and a second wire and wherein the first wire segment of the first wire and the second wire segment of the second wire and the apex form each first crown tip.
15. The stent according to claim 1 , wherein the wire comprises a filament.
16. The stent according to claim 1 , wherein the wire comprises a plurality of struts forming the body.
17. The stent according to claim 1 , wherein the wire comprises a single wire.
18. A method of manufacturing a stent having a plurality of atraumatic crown tips, each atraumatic crown tip, respectively, comprising a first wire segment extending from and free from overlap with a tubular stent body, the first wire segment having a proximal end and a distal end; a second wire segment extending from and free from overlap with the tubular stent body, the second wire segment having a proximal end and a distal end; and an apex; wherein the proximal end of the first wire segment and the proximal end of the second wire segment are each integrally connected with a first end of a tubular stent body and the distal end of the first wire segment and the distal end of the second wire segment are connected to the apex, the apex comprising a radial force reducing connector segment connecting to, and occupying a space between, the distal end of the first wire segment and the distal end of the second wire segment of the plurality of atraumatic crown tips, the radial force reducing connector segment being made of a softer and more flexible material than the first and second wire segments such that each crown tip of the plurality of second crown tips has greater radial flexibility than an equivalent crown tip having an apex made of the same material as the first and second wire segments, the method comprising:
bonding a distal end of a first separated wire and a distal end of a second separated wire to a radial force reducing connector segment, wherein a proximal end of each of the first separated wire and the second separated wire is integrally connected with the first end of the tubular stent body.
19. The method of claim 18 further comprising:
reducing wire diameters of the first and second separated wires.
20. The method of claim 18 further comprising:
cutting an apex of a first crown tip to provide the first separated wire and the second separated wire.