IP Library Granted Patent US 8,967,338
Granted Patent B2
US 8,967,338 · App. 13/795,743 · Granted Mar 3, 2015

Disc brake

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Quick Facts
Patent No.
US 8,967,338
App. No.
13/795,743
Granted
Mar 3, 2015
Kind
B2
Abstract

A shim plate relatively movably attached with a friction pad in a rotational direction of a disc is disposed between the friction pad and a reaction section of a caliper, a plurality of claw sections formed to extend in a radial direction of the disc at a position deviated in the rotational direction of the disc with respect to a center of pistons are formed at the reaction section, and movement restriction portions that can abut the intermediate claw section disposed at the middle of the claw sections of the reaction section are formed at a surface of the shim plate opposite to the reaction section in the radial direction of the disc.

Claims (41)

1. A disc brake comprising:

a bracket configured to be attached to a vehicle;

a pair of friction pads movably supported by the bracket and disposed at both surfaces of a disc; and

a caliper movably supported with respect to the bracket in an axial direction of the disc, wherein the caliper comprises:

a cylinder section in which a plurality of pistons configured to press one friction pad of the pair of friction pads are installed in parallel in a rotational direction of the disc,

a bridge section extending from the cylinder section to straddle an outer circumference of the disc,

a reaction section extending from the bridge section inward in a radial direction of the disc and configured to press the other friction pad of the pair of friction pads, and

an arm section extending from the cylinder section in the rotational direction of the disc and having a tip side to which a slide pin guided to the bracket is attached,

wherein in that a shim plate attached with the other friction pad to be relatively moved in the rotational direction of the disc is disposed between the other friction pad and the reaction section,

wherein three or more claw sections are formed at the reaction section to extend in the radial direction of the disc at a position deviated in the rotational direction of the disc with respect to a center of the plurality of pistons,

wherein at least one movement restriction portion that is configured to contact a middle claw section disposed at a middle of the three or more claw sections of the reaction section is formed on a surface of the shim plate opposite to the reaction section along the radial direction of the disc, the movement restriction portion being stood up in a direction separating from the disc, and

wherein the at least one movement restriction portion attaches the shim plate to the middle claw section.

2. The disc brake according to claim 1 , wherein the at least one movement restriction portion is formed by cutting and bending a part of the shim plate from a surface section of the shim plate opposite to the other friction pad and extending in a direction away from the disc, and the at least one movement restriction portion is formed at a position at which the middle claw section does not contact with the end section of the at least one movement restriction portion at the outside in the radial direction of the disc when the caliper rotates about the slide pin with respect to the bracket.

3. The disc brake according to claim 1 , wherein a plurality of movement restriction portions are provided and the movement restriction portions are located on opposite sides of the middle claw section in the rotational direction of the disc.

4. The disc brake according to claim 3 , wherein a tip side of one of the plurality of movement restriction portions contacts the middle claw section.

5. The disc brake according to claim 3 , wherein tip sides of movement restriction portions which are located on opposite sides of the middle claw section in the rotational direction of the disc contact the middle claw section.

6. The disc brake according to claim 1 , wherein the at least one movement restriction portion stands only at an inlet side of the rotational direction of the disc with respect to the middle claw section.

7. The disc brake according to claim 1 , wherein the at least one movement restriction portion extends to be inclined in the rotational direction of the disc toward a center of the middle claw section in the axial direction of the disc, and the tip side contacts the middle claw section.

8. The disc brake according to claim 7 , wherein the at least one movement restriction portion is formed to be reduced in size as it moves from a base end toward the tip side.

9. The disc brake according to claim 1 , wherein the shim plate is provided with a hole configured to engage with a protrusion protruding in the axial direction of the disc from the friction pad.

10. The disc brake according to claim 1 , wherein the at least one movement restriction portion stands at least at an inlet side of the rotational direction of the disc with respect to the middle claw section.

11. A disc brake comprising:

a caliper configured to press a pair of friction pads on a disc wherein the pair of friction pads is movably supported by a bracket configured to be attached on a vehicle, wherein the caliper comprises:

a plurality of pistons disposed in parallel in a rotational direction of the disc so as to oppose one friction pad of the pair of friction pads; and

three or more claw sections disposed opposing to the other friction pad of the pair of friction pads at a side opposite to the plurality of pistons with respect to the disc,

wherein a shim plate attached with the other friction pad is disposed between the other friction pad and the claw sections,

wherein a plurality of movement restriction portions that are configured to contact a middle claw section of the three or more claw sections are configured to be resiliently deformed, wherein the movement restriction portions are formed on a surface of the shim plate along the radial direction of the disc on opposite sides of the middle claw section in the rotational direction of the disc and are stood up in a direction separating from the disc, and

wherein the movement restriction portions attach the shim plate to the middle claw section.

12. The disc brake according to claim 11 , wherein the movement restriction portions are formed by cutting and bending a part of the shim plate from a surface section of the shim plate opposite to the other friction pad and extending in a direction away from the disc.

13. The disc brake according to claim 11 , wherein the movement restriction portions are formed at a position at which the middle claw section does not contact with the end section of the movement restriction portions at the outside in the radial direction of the disc when the caliper rotates about a supporting portion of the bracket with respect to the bracket.

14. The disc brake according to claim 11 , wherein a tip side of one of the each movement restriction portions contacts the middle claw section.

15. The disc brake according to claim 11 , wherein tip sides of the movement restriction portions resiliently contact the middle claw section.

16. The disc brake according to claim 11 , wherein the movement restriction portions extend to be inclined in the rotational direction of the disc toward a center of the middle claw section in the axial direction of the disc, and the tip side contacts the middle claw section.

17. The disc brake according to claim 16 , wherein the movement restriction portions are formed to be reduced in size as it moves from a base end toward the tip.

18. The disc brake according to claim 11 , wherein the shim plate is provided with a hole configured to engage with a protrusion protruding in the axial direction of the disc from the friction pad.

19. A disc brake comprising:

a caliper configured to press one friction pad of a pair of friction pads disposed on both sides of a disc by a plurality of pistons disposed in parallel in a rotational direction of the disc, the caliper is provided with three or more claw sections configured to press another friction pad of the pair of friction pads;

a shim plate attached with the other friction pad disposed between the other friction pad and the claw sections; and

a plurality of movement restriction portions that resiliently contact a middle claw section of the three or more claw sections are provided at a surface of the shim plate on opposite sides of the middle claw section in a rotational direction of the disc, the movement restriction portions extending in an axial direction of the disc along a radial direction of the disc and configured to be resiliently deformed to hold the shim plate at a certain position in the rotational direction of the disc with respect to the middle claw section.

20. The disc brake according to claim 19 , wherein the movement restriction portions are formed by cutting and bending a part of the shim plate from a surface section of the shim plate opposite to the other friction pad and extending in a direction away from the disc.

21. The disc brake according to claim 19 , wherein the movement restriction portions are formed at a position at which the middle claw section does not contact with the end section of the movement restriction portions at the outside in the radial directed of the disc when the caliper rotates about an one end portion of the friction pad in the rotational direction of the friction pad with respect to the friction pad.

Assignments (2)
CHANGE OF NAME Recorded Mar 25, 2021
From: HITACHI AUTOMOTIVE SYSTEMS, LTD.
To: HITACHI ASTEMO, LTD.
Reel/Frame 056299/0447 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2013
From: WAKABAYASHI, NOBUHIRO; TSURUMI, SATORU
To: HITACHI AUTOMOTIVE SYSTEMS, LTD.
Reel/Frame 030277/0787 →