IP Library Granted Patent US 8,691,413
Granted Patent B2
US 8,691,413 · App. 13/796,004 · Granted Apr 8, 2014

Aqueous redox flow batteries featuring improved cell design characteristics

Inventors: Arthur J. Esswein (Somerville, MA); John Goeltz (Cambridge, MA); Steven Y. Reece (Cambridge, MA); Thomas H. Madden (Glastonbury, CT); Desiree Amadeo (Medford, MA); Thomas D. Jarvi (Manchester, CT); Evan R. King (Quincy, MA)
Assignee: Sun Catalytix Corporation
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Quick Facts
Patent No.
US 8,691,413
App. No.
13/796,004
Granted
Apr 8, 2014
Kind
B2
Abstract

This invention is directed to aqueous redox flow batteries comprising ionically charged redox active materials and separators, wherein the separator is less than about 100 microns and the flow battery is capable of operating with high energy densities and voltage efficiencies.

Claims (36)

1. A flow battery, comprising:

(a) a first aqueous electrolyte comprising a first metal ligand coordination compound;

(b) a second aqueous electrolyte comprising a second metal ligand coordination compound;

(c) a separator positioned between said first and second aqueous electrolytes, the separator comprising an ionomer membrane; and

(d) a mobile ion;

wherein the separator has a thickness of less than 100 microns and each of the first and second metal ligand coordination compound, in both oxidized and reduced forms, and the ionomer membrane have an associated net charge that is the same sign.

2. The flow battery of claim 1 , wherein at least one of the first or second metal ligand coordination compound is of the formula M(L1) 3-x-y (L2) x (L3) y m , x and y are independently 0, 1, 2, or 3, such that 3-x-y is not less than zero;

m is −5, −4, −3, −2, −1, +1, +2, +3, +4, or +5; and

M is Al, Cr, Fe, or Ti; and

L1, L2, and L3 are each independently ascorbate, a catecholate, a pyrogallate, lactate, gluconate, or citrate.

3. The flow battery of claim 2 , wherein if x is 0, y is not 0.

4. The flow battery of claim 1 , wherein both of the first and second metal ligand coordination compounds comprise at least one ascorbate, catecholate, citrate, gluconate, lactate, or pyrogallate ligand.

5. The flow battery of claim 1 , wherein at least one of the metal ligand coordination compounds comprises at least one catecholate or pyrogallate ligand.

6. The flow battery of claim 1 , wherein at least one of the metal ligand coordination compounds comprises at least one ascorbate, citrate, gluconate, or lactate ligand.

7. The flow battery of claim 1 , wherein one of the metal ligand coordination compounds is a chromium, cobalt, iron, manganese, molybdenum, or ruthenium cyanide compound.

8. The flow battery of claim 7 , wherein one of the metal ligand coordination compounds is a chromium, iron, or manganese hexacyanide compound.

9. The flow battery of claim 1 , wherein the flow battery exhibits an open circuit potential of at least 0.8 V.

10. The flow battery of claim 9 , wherein the flow battery exhibits an open circuit potential of at least 0.8 V.

11. The flow battery of claim 10 , wherein the flow battery exhibits an open circuit potential of at least 1.0 V.

12. The flow battery of claim 11 , wherein the flow battery exhibits an open circuit potential of at least 1.2 V.

13. The flow battery of claim 12 , wherein the flow battery exhibits an open circuit potential of at least 1.4 V.

14. The flow battery of claim 1 , wherein at least one of the first or the second metal ligand coordination compounds is present in its respective electrolyte at a concentration of at least about 0.75 M.

15. The flow battery of claim 1 , wherein the energy density of the electrolytes is at least about 10 Wh/L.

16. The flow battery of claim 15 , wherein the energy density of the electrolytes is at least about 20 Wh/L.

17. The flow battery of claim 16 , wherein the energy density of the electrolytes is at least about 30 Wh/L.

18. The flow battery of claim 1 , further comprising at least one electrode in each of the aqueous electrolytes, wherein at least one of the electrodes presents a surface of an allotrope of carbon to the respective electrolyte.

19. The flow battery of claim 1 , wherein each electrolyte has a pH in a range of about 1 to about 13.

20. The flow battery of claim 1 , wherein the mobile ion comprises one or more of Li + , K + , Na + , Mg 2+ , Ca 2+ , Sr 2+ , Cl − , Br − , I − , OH − or a combination thereof.

21. The flow battery of claim 1 , wherein either the first or second active material diffuses through the separator at a rate of less than about 1×10 −5 mol/cm 2 -day.

22. The flow battery of claim 1 , which when operating, the molar flux of either the first or second active metal ligand coordination compound passing through the membrane is less than about 3% of the total molar flux of all ions passing through the ionomer membrane.

23. The flow battery of claim 1 , wherein the separator has a thickness of less than 50 microns.

24. The flow battery of claim 23 , wherein the separator has a thickness of less than 35 microns.

25. The flow battery of claim 24 , wherein the separator has a thickness of less than 25 microns.

26. The flow battery of claim 1 , wherein the flow battery is capable of operating, or is operating, with a current density greater than 50 mA/cm 2 while exhibiting a round trip voltage efficiency greater than 70%.

27. The flow battery of claim 26 , wherein the flow battery is capable of operating, or is operating, with a current density greater than 100 mA/cm 2 while exhibiting a round trip voltage efficiency greater than 70%.

28. The flow battery of claim 27 , wherein the flow battery is capable of operating, or is operating, with a current density greater than 200 mA/cm 2 while exhibiting a round trip voltage efficiency greater than 70%.

Assignments (4)
CHANGE OF NAME Recorded Oct 2, 2018
From: LOCKHEED MARTIN ADVANCED ENERGY STORAGE, LLC
To: LOCKHEED MARTIN ENERGY, LLC
Reel/Frame 047181/0789 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 034795 FRAME: 0513. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Feb 25, 2015
From: SUN CATALYTIX CORPORATION
To: LOCKHEED MARTIN ADVANCED ENERGY STORAGE, LLC
Reel/Frame 035089/0681 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2015
From: SUN CATALYTIX CORPORATION
To: LOCKHEED MARTIN ADVANCED ENERGY STORAGE, LLC
Reel/Frame 034795/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2013
From: ESSWEIN, ARTHUR J.; GOELTZ, JOHN; REECE, STEVEN Y.; MADDEN, THOMAS H.; AMADEO, DESIREE D.; JARVI, THOMAS D.; KING, EVAN R.
To: SUN CATALYTIX CORPORATION
Reel/Frame 030314/0475 →
Continuity (6)
Provisional Application 61739538 · Dec 19, 2012
Provisional Application 61739140 · Dec 19, 2012
Provisional Application 61738546 · Dec 18, 2012
Provisional Application 61683260 · Aug 15, 2012
Provisional Application 61676473 · Jul 27, 2012
Related Publication 20140030573A1 · Jan 30, 2014