ULTRACAPACITOR AND INTEGRATED BATTERY COMBINATION
This disclosure provides systems, methods and apparatus for a combined battery/capacitor energy storage device. In one aspect, the device includes a housing with an integrated battery housing portion, a capacitor housing portion, and a housing lid. A plurality of battery electrodes and electrolyte are contained directly within the integrated battery housing portion and are configured to form an integrated battery within the integrated battery housing portion. The capacitor is connected in parallel with the battery and contained within the capacitor housing portion. A first device terminal and a second device terminal extending through the housing.
1 . A combined battery/capacitor energy storage device, comprising:
a housing comprising an integrated battery housing portion, a capacitor housing portion, and a housing lid;
a plurality of battery electrodes and electrolyte contained directly within the integrated battery housing portion and configured to form an integrated battery within the integrated battery housing portion;
a capacitor connected in parallel with the battery and contained within the capacitor housing portion; and
a first device terminal and a second device terminal extending through the housing.
2 . The energy storage device of claim 1 , wherein the battery housing portion and the capacitor housing portion are horizontally adjacent with respect to each other.
3 . The energy storage device of claim 2 , wherein the housing comprises two shared outer sidewalls and base, each forming a part of both the battery housing portion and the capacitor housing portion, an outer battery sidewall forming a part of the battery housing portion, an outer capacitor sidewall forming a part of the capacitor housing portion, and a single inner sidewall extending between the two shared outer sidewalls and separating the battery housing portion and the capacitor housing portion.
4 . The energy storage device of claim 3 , wherein the four outer sidewalls, base, and single inner sidewall comprise a unitary piece.
5 . The energy storage device of claim 3 , wherein the housing lid is configured to enclose both the capacitor housing portion and the battery housing portion.
6 . The energy storage device of claim 5 , further comprising a battery lid configured to enclose and seal the battery housing portion.
7 . The energy storage device of claim 6 , wherein the battery comprises a battery terminal extending through the battery lid, and the capacitor comprises a capacitor terminal, the energy storage device further comprising a bus bar connecting the battery terminal and the capacitor terminal and extending between the battery lid and the device lid.
8 . The energy storage device of claim 1 , wherein the housing is configured to conform to a form factor of a standard OEM battery.
9 . The energy storage device of claim 8 , wherein the housing is configured to conform to a form factor of a BCI Group battery.
10 . The energy storage device of claim 1 , further comprising a third device terminal extending through the housing.
11 . The energy storage device of claim 1 , wherein at least one of the battery housing portion and the capacitor housing portion is positioned above the other of the battery housing portion and the capacitor housing portion.
12 . The energy storage device of claim 3 , wherein the capacitor housing portion is positioned above the battery housing portion.
13 . A method of manufacturing a combined battery/capacitor energy storage device, comprising:
providing an energy storage device housing, the device housing comprising an integrated battery housing portion, a capacitor housing portion, and a housing lid;
inserting a plurality of battery electrodes into the battery housing portion, each battery electrode comprising a first and second battery cell terminal;
filling the battery housing portion with electrolyte;
connecting the plurality of first and second battery cell terminals, to form a first and second battery terminal, respectively;
inserting one or more capacitors into the capacitor housing portion, wherein the one or more capacitors comprise a first and second capacitor terminal;
connecting the first battery terminal and the first capacitor terminal, and the second battery terminal and the second capacitor terminal;
covering the battery housing portion and the capacitor housing portion with the housing lid; and
forming a first and second device terminal extending through the housing.
14 . The method of claim 13 , further comprising sealing the battery with a battery lid positioned under the housing lid.
15 . The method of claim 13 , wherein the energy storage device housing comprises two shared outer sidewalls and base, each forming a part of both the battery housing portion and the capacitor housing portion, an outer battery sidewall forming a part of the battery housing portion, an outer capacitor sidewall forming a part of the capacitor housing portion, and a single inner sidewall extending between the two shared outer sidewalls and separating the battery housing portion and the capacitor housing.
16 . The method of claim 15 , wherein the four outer sidewalls, base, and single inner sidewall comprise a unitary piece.
17 . The method of claim 13 , wherein the housing is configured to conform to a form factor of a standard OEM battery.
18 . The method of claim 17 , wherein the housing is configured to conform to a form factor of a BCI Group battery.
19 . The method of claim 13 , further comprising forming a third device terminal extending through the housing.