Waterproof warning whip base and connector
View Patent ↗A warning whip assembly includes an elongate whip, a light, wiring, a base, and an electrical connector assembly. The elongate whip has first and second ends. The light is mounted to the first end of the warning whip. The wiring extends from the light to the second end of the warning whip. The base is connected to the second end of the warning whip. The electrical connector assembly includes a first connector portion connected to the base with a waterproof connection. The wiring is connected to the first connector portion. The electrical connector assembly also includes a second connector portion that is releasably connected to the first connector portion.
1. A warning whip assembly, comprising:
an elongate whip having first and second ends;
a light mounted to the first end of the warning whip;
wiring extending from the light to the second end of the warning whip;
a base connected to the second end of the warning whip;
an electrical connector assembly having a first connector portion connected to the base with a waterproof connection, the wiring being connected to the first connector portion, and a second connector portion releasably connected to the first connector portion.
2. The warning whip assembly of claim 1 , wherein the base includes a stepped cavity having a first portion sized to receive the warning whip and a second portion sized to receive the first connector portion.
3. The warning whip assembly of claim 1 , wherein the base includes a plurality of internal grooves, and the first connector portion is retained in the base using a bonding agent that fills the plurality of internal grooves.
4. The warning whip assembly of claim 2 , wherein the stepped cavity comprises a third portion sized to receive excess portions of the wiring.
5. The warning whip assembly of claim 1 , wherein the base comprises a hexagonal shaped portion on an outer surface thereof at a first end of the base, and a plurality of threads on the outer surface at a second end of the base.
6. The warning whip assembly of claim 1 , wherein the first connector portion comprises a female RCA connector and the second connector portion comprises a male RCA connector.
7. The warning whip assembly of claim 1 , wherein an interface between the base and second connector portion is waterproof.
8. A warning whip component, comprising:
a base having at least first and second cavity portions, the first cavity portion open at a first end of the base and sized to receive a proximal end of a whip, the second cavity portion open at a second end of the base;
an electrical connector assembly, comprising:
a female connector inserted into the first cavity portion and having a waterproof connection with the base, the female connector being configured to connect to wiring extending through the whip;
a male connector having a waterproof construction and being releasably connected to the female connector.
9. The warning whip component of claim 8 , wherein the first and second cavity portions have a different internal diameter.
10. The warning whip component of claim 8 , wherein the first cavity portion includes a wiring space positioned between the female connector and the first cavity portion, the wiring space being configured to house at least some of the wiring.
11. The warning whip component of claim 8 , wherein the second cavity portion includes a plurality of grooves formed therein, the plurality of grooves being receptive of a bonding agent used to connect the female connector to the base.
12. The warning whip component of claim 8 , wherein the female connector comprises a female RCA connector, and the male connector comprises a male RCA connector.
13. The warning whip component of claim 12 , wherein the male connector comprises at least first and second wires connected to the male RCA connector.
14. The warning whip component of claim 13 , wherein the male connector comprises an overmold encapsulating a connection point between the at least first and second wires and the male RCA connector.
15. The warning whip component of claim 8 , wherein the base has a hexagonal construction on an outer surface at a first end thereof, and a plurality of threads on the outer surface at a second end thereof.
16. A method of assembling a warning whip component, comprising:
providing a base having at least first and second cavity portions arranged axially within the base, the first cavity portion being configured to receive an elongate whip, and an electrical connector assembly comprising a female connector and a male connector;
connecting wiring to the female connector, the wiring extending through the whip;
inserting the female connector into the second cavity portion with excess wiring collected in the second cavity portion between the female connector and the first cavity portion;
releasably connecting the male connector to the female connector.
17. The method of claim 16 , wherein the female connector is connected to the base with a waterproof connection.
18. The method of claim 16 , wherein the second cavity portion includes a wiring space defined between the first cavity portion and the female connector when inserted into the second cavity portion, the wiring space receiving the excess wiring.
19. The method of claim 16 , wherein the male connector comprises a waterproof construction, further comprising providing a waterproof connection between the base and the male connector.
20. The method of claim 19 , further comprising providing a plurality of grooves in the second cavity portion, and positioning a bonding agent between the female connector and the base to permanently fix the female connector to the base.