Texturized mottled artificial clothing label and methods of making the same
View Patent ↗Laminates and methods of making them are generally provided. The methods of making a laminate for use as a clothing tag can include laminating a first fibrous web to a second fibrous web. Both the first and second fibrous webs can include cellulosic fibers and a binder composition present in the respective fibrous web from about 10% by weight to about 100% by weight of the dry weight of the fibrous web. Both the first and second binder composition can include a curable latex polymer and a crosslinker. The second fibrous web can be creped and can have a thickness less than 10 mils. The laminate can be aged for at least about 1 hour at an aging temperature of greater than about 150° F. The resulting laminated and their use in clothing are also provided.
1. A laminate for use as a clothing tag, the laminate comprising:
an texturized paper web comprising cellulosic fibers defining compressed areas and non-compressed areas forming a texturized outer surface, wherein the paper web is saturated with a first binder composition such that the first binder composition is present in the paper web from about 10% by weight to about 100% by weight of the dry weight of the paper web, and wherein the first binder composition is saturated into the paper web unevenly such that a lesser amount of first binder composition is present in the compressed areas of the paper web compared to the amount of first binder composition present in the non-compressed areas of the paper web, wherein the first binder composition comprises a first curable latex polymer, a first crosslinker, and a pigment; and
a base web laminated to the paper web to form a laminate such that the texturized outer surface of the paper web forms an outer surface of the laminate, wherein the base web comprises cellulosic fibers and a second binder composition present in the base web from about 10% by weight to about 100% by weight based on the dry weight of the base web, wherein the second binder composition comprises a second curable latex polymer and a second crosslinker.
2. The laminate as in claim 1 , wherein compressed areas of the paper web appear a different color than the non-compressed areas of the paper web due to the uneven saturation of the paper web.
3. The laminate as in claim 1 , wherein the first curable latex polymer comprises a styrene-butadiene rubber and the first crosslinker comprises a phenolic crosslinking agent.
4. The laminate as in claim 1 , wherein the first curable latex polymer comprises a styrene-butadiene rubber and the first crosslinker comprises a melamine crosslinking agent.
5. The laminate as in claim 1 , wherein the first curable latex polymer comprises an acrylic latex polymer and the first crosslinker comprises an epoxy resin.
6. The laminate as in claim 1 , wherein the first curable latex polymer comprises an acrylic latex polymer and the first crosslinker comprises a melamine crosslinking agent.
7. The laminate as in claim 1 , further comprising:
an adhesive between the paper web and the base web.