Angular optical fiber catheter

1. A laser catheter assembly, comprising:

a lumen for receiving at least one of a guide wire and a surgically implanted object;

a plurality of laser active fibers disposed about the lumen, wherein each of the laser active fibers comprises:

a fiber core having a hexagonal cross-section that is substantially non-circular and non-arcuate, wherein the hexagonal cross-section comprises at least three substantially planar edges having substantially angular corners therebetween; and

a separate cladding material surrounding the fiber core, wherein the cladding material has a non-circular cross-section, and wherein the cladding material has a variable thickness about the fiber core so that the cladding material exhibits a first thickness along the planar edges of the core, and a second thickness adjacent to the substantially angular corners, wherein the second thickness is thinner than the first thickness but maintains a minimum cladding thickness of at least about 2 microns,

wherein the plurality of laser active fibers are positioned adjacent to one another in a substantially circular arrangement about the lumen such that the cladding adjacent to one of the planar edges of one laser active fiber abuts the cladding adjacent to one of the planar edges of another laser active fiber, and

wherein a packing density of the plurality of laser active fibers is at least 80%.

2. The laser catheter assembly of claim 1 , wherein a laser active core of the fiber has a flat-to-flat thickness ranging from 50 to 200 microns.

3. A method, comprising:

assembling a plurality of laser active fibers to provide a laser catheter assembly, the laser catheter assembly comprising a lumen for receiving at least one of a guide wire and a surgically implanted object, wherein the assembled laser active fibers are disposed about the lumen, and wherein each of the assembled laser active fibers comprises:

a fiber core having a non-circular and non-arcuate cross-section, wherein the cross-section comprises at least three planar edges having substantially angular corners therebetween; and

a separate cladding material surrounding the fiber core, wherein the cladding material has a hexagonal cross-section, and wherein the cladding material has a variable thickness about the fiber core so that the cladding material exhibits a first thickness along the planar edges, and a second thickness adjacent to the substantially angular corners, wherein the second thickness is thinner than the first thickness but maintains a minimum cladding thickness of at least about 2 microns,

wherein a majority of the plurality of laser active fibers are positioned adjacent to one another such that the cladding adjacent to one of the planar edges of one laser active fiber abuts the cladding adjacent to one of the planar edges of another laser active fiber so that the plurality of laser active fibers collectively encircle the lumen, and

wherein a packing density of the plurality of laser active fibers about the lumen is at least 80%.

4. A laser assembly manufactured by the method of claim 3 .

5. A laser catheter assembly, comprising:

a catheter body having an internal lumen extending therethrough; and

a plurality of laser active fibers disposed in a circular arrangement about the internal lumen, wherein each of the laser active fibers comprises:

a fiber core having a hexagonal cross-section with six planar edges having angular corners therebetween; and

a separate cladding material surrounding the fiber core, wherein the cladding material has a non-circular cross-section having a variable thickness about the fiber core so that the cladding exhibits a first thickness along the planar edges, and a second thickness adjacent to the angular corners, wherein the second thickness is thinner than the first thickness but maintains a minimum cladding thickness of at least about 2 microns,

wherein a majority of the plurality of laser active fibers are positioned adjacent to one another in the circular arrangement about the internal lumen such that the cladding adjacent to one of the planar edge of one laser active fiber abuts the cladding adjacent to one of the planar edge of another laser active fiber,

wherein a packing density of the plurality of laser active fibers is at least 80%.

6. The laser catheter assembly of claim 5 , wherein a laser active core of the fiber has a flat-to-flat thickness ranging from 50 to 200 microns.

7. The laser catheter assembly of claim 5 , further comprising a lumen for receiving at least one of a guide wire and a surgically implanted object.

8. The laser catheter assembly of claim 5 , wherein the second thickness is between 2.0 microns and 7.5 microns.