IP Library Granted Patent US 9,187,803
Granted Patent B2
US 9,187,803 · App. 13/804,009 · Granted Nov 17, 2015

Systems and methods for improved metal recovery using ammonia leaching

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Quick Facts
Patent No.
US 9,187,803
App. No.
13/804,009
Granted
Nov 17, 2015
Kind
B2
Abstract

Systems and methods for basic leaching are provided. In various embodiments, a method is provided comprising leaching a slurry comprising a copper bearing material and an ammonia leach medium, adding copper powder to the slurry, separating the slurry into a pregnant leach solution and solids, and performing a solvent extraction on the pregnant leach solution to produce an loaded aqueous stream.

Claims (18)

1. A method comprising:

leaching a slurry comprising a copper bearing material and an ammonia leach medium;

adding a reducing agent to the slurry, wherein the reducing agent comprises at least one of dendritic copper powder, molten sprayed copper powder, and metallic copper powder having a neutral oxidation state;

separating the slurry into a pregnant leach solution and solids; and

performing a solvent extraction on the pregnant leach solution to produce a loaded aqueous stream.

2. The method of claim 1 , further comprising:

producing a cobalt precipitate from a raffinate produced by solvent extraction; and

subjecting the cobalt precipitate to a metal recovery process.

3. The method of claim 2 , further comprising adding ammonium hydrosulfide to the raffinate produced by solvent extraction.

4. The process of claim 3 , subjecting the loaded aqueous stream to electrowinning.

5. The method of claim 1 , further comprising wet grinding the copper bearing material prior to the leaching.

6. The method of claim 1 , further comprising adding sulfur dioxide gas to the slurry.

7. The method of claim 6 , further comprising adding air to the slurry.

8. The method of claim 1 , subjecting the loaded aqueous stream to electrowinning to yield copper metal at a cathode.

9. The method of claim 1 , wherein the solvent extraction comprises subjecting the pregnant leach solution to a copper specific extracting reagent.

10. The process of claim 1 , wherein the solvent extraction comprises scrubbing an organic phase with a weak acid.

11. The process of claim 10 , wherein the weak acid is carbonic acid.

12. The process of claim 11 , wherein the carbonic acid is added through dissolving carbon dioxide in water.

Assignments (3)
CHANGE OF NAME Recorded Jul 23, 2014
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT MINERALS CORPORATION
Reel/Frame 033389/0300 →
MERGER Recorded Jul 17, 2014
From: FREEPORT-MCMORAN CORPORATION
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 033357/0849 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 17, 2013
From: ROBERTSON, JOANNA M; BOLLES, THOMAS R; GERTENBACH, DENNIS D
To: FREEPORT-MCMORAN CORPORATION
Reel/Frame 030625/0013 →