IP Library Granted Patent US 10,051,973
Granted Patent B2
US 10,051,973 · App. 13/804,190 · Granted Aug 21, 2018

Air conditioned mattresses

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Quick Facts
Patent No.
US 10,051,973
App. No.
13/804,190
Granted
Aug 21, 2018
Kind
B2
Abstract

Air conditioned mattresses have a core and at least one encasement configured to receive a conditioned flow of air into the encasement and to allow conditioned air to flow out of the encasement to a sleep surface of the mattress. Additional conditioned air conducting layers are provided in combination with the encasement.

Claims (26)

1. An air conditioned mattress having:

a core layer; and

an air distribution layer positioned over and joined to the core layer, the air distribution layer including a foam layer and at least one spacer layer, the foam layer and the at least one spacer layer completely enclosed by at least one encasement configured to receive a conditioned flow of air into the encasement and to allow conditioned air to flow out of the encasement;

at least one conduit extending through said core layer, into said encasement, for air distribution through said spacer layer and said distribution layer and further air distribution through perforations in said encasement;

wherein said distribution layer comprises a plurality of foam segments, with adjacent foam segments at least partially spaced from one another by a channel and wherein a gel material is disposed in each channel;

wherein the encasement is comprised of a sheet of pliable material having a top side positioned adjacent to the foam layer and a bottom side positioned adjacent to the at least one spacer layer; and,

wherein the at least one spacer layer includes a plurality of interconnected fibers configured to allow air to pass therethrough.

2. The air conditioned mattress of claim 1 wherein the at least one spacer layer is comprised of spacer material.

3. The air conditioned mattress of claim 1 wherein the encasement is perforated.

4. The air conditioned mattress of claim 1 wherein the encasement is comprised of an air permeable material on the top side and a non-air permeable material on the bottom side.

5. The air conditioned mattress of claim 1 wherein the foam layer includes perforations.

6. The air conditioned mattress of claim 1 , said encasement having selectively located perforations to control at least one of pressures or flow rates of said conditioned air passing therefrom.

7. An air conditioned mattress having:

a core layer; and

an air distribution layer positioned over and joined to the core layer, the air distribution layer including a foam layer and at least one spacer layer, the foam layer and the at least one spacer layer completely enclosed by at least one encasement configured to receive a conditioned flow of air into the encasement and to allow conditioned air to flow out of the encasement,

at least one conduit near one end of and extending upwardly through said core layer, into said encasement, to distribute air through said spacer layer and to said foam layer and further for air distribution through perforations in said encasement;

wherein said distribution layer comprises a plurality of foam segments spaced from one another by at least one channel and wherein a gel material is disposed in each of said at least one channel;

wherein the encasement is comprised of pliable material, and

wherein the at least one spacer layer includes continuous fiber strands with major segments arranged in a generally vertical orientation traveling between opposing planar sides of the spacer layer.

8. An air conditioned mattress having:

a core layer;

an air distribution layer positioned over and joined to the core layer, the air distribution layer including a foam distribution layer and a spacer layer, the spacer layer including a plurality of interconnected fibers to allow air to pass therethrough; and

at least one encasement configured to receive and pass conditioned flow, the encasement comprised of a sheet of fabric that completely encloses the foam distribution layer and the spacer layer;

first and second conduits extending upwardly through and near an end of said core layer, into said encasement, to distribute air through said spacer layer and to said distribution layer for distribution through perforations in said encasement;

wherein the foam distribution layer is comprised of a plurality of foam segments, with adjacent foam segments at least partially spaced from one another by a channel; and

wherein a gel material is disposed in each channel.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Oct 25, 2023
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: COMFORT REVOLUTION, LLC; SEALY TECHNOLOGY LLC; TEMPUR-PEDIC MANAGEMENT, LLC; TEMPUR WORLD, LLC
Reel/Frame 065332/0370 →
SECURITY INTEREST Recorded Oct 25, 2023
From: SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 065349/0816 →
PATENT SECURITY AGREEMENT (SUPPLEMENT) Recorded Nov 6, 2018
From: TEMPUR WORLD, LLC; SEALY TECHNOLOGY, LLC; COMFORT REVOLUTION, LLC; TEMPUR-PEDIC MANAGEMENT, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 047433/0423 →
RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Apr 11, 2016
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
Reel/Frame 038403/0249 →
PATENT SECURITY AGREEMENT (SUPPLEMENT) Recorded Aug 8, 2013
From: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 030994/0080 →
SUPPLEMENT NO. A TO THIRD LIEN SECURITY AGREEMENT Recorded Jul 25, 2013
From: SEALY MATTRESS CORPORATION; SEALY MATTRESS COMPANY; OHIO-SEALY MATTRESS MANUFACTURING CO. INC.; OHIO-SEALY MATTRESS MANUFACTURING CO.; SEALY MATTRESS COMPANY OF KANSAS CITY, INC.; SEALY MATTRESS COMPANY OF ILLINOIS; A. BRANDWEIN & CO.; SEALY MATTRESS COMPANY OF ALBANY, INC.; SEALY OF MARYLAND AND VIRGINIA, INC.; SEALY OF MINNESOTA, INC.; NORTH AMERICAN BEDDING COMPANY; SEALY, INC.; THE OHIO MATTRESS COMPANY LICENSING AND COMPONENTS GROUP; SEALY MATTRESS MANUFACTURING COMPANY, INC.; SEALY TECHNOLOGY LLC; SEALY-KOREA, INC.; MATTRESS HOLDINGS INTERNATIONAL, LLC; SEALY REAL ESTATE, INC.; SEALY MATTRESS COMPANY OF PUERTO RICO; SEALY TEXAS MANAGEMENT, INC.; WESTERN MATTRESS COMPANY; SEALY MATTRESS COMPANY OF MEMPHIS; SEALY MATTRESS CO. OF S.W. VIRGINIA; ADVANCED SLEEP PRODUCTS; SEALY COMPONENTS-PADS, INC.; SEALY MATTRESS COMPANY OF MICHIGAN, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS JUNIOR NOTES COLLATERAL AGENT
Reel/Frame 030887/0929 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2013
From: MORGAN, TODD M.; TEVAULT, ERIC MARSHALL; MORET, DAVID MICHAEL; FENLON, EVELYN ELIZABETH; WATKINS, PAUL; VANDERSLICE, JEFF
To: SEALY TECHNOLOGY LLC
Reel/Frame 030075/0125 →