IP Library Granted Patent US 9,458,318
Granted Patent B2
US 9,458,318 · App. 13/811,088 · Granted Oct 4, 2016

Polyisocyanate mixtures

Inventors: Dorota Greszta-Franz (Solingen, DE); Hans-Josef Laas (Odenthal, DE); Reinhard Halpaap (Odenthal, DE); Dieter Mager (Leverkusen, DE); Hans-Ulrich Meier-Westhues (Leverkusen, DE)
Assignee: Covestro Deutschland AG
C08L75/04C08G18/3876C08G18/4211C08G18/4277C08G18/664C08G18/724C08G18/765C08G18/7628C08G18/7642C08G18/7831C08G18/792C08G18/794C08G18/795C08G18/798G02B1/041
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Quick Facts
Patent No.
US 9,458,318
App. No.
13/811,088
Granted
Oct 4, 2016
Kind
B2
Abstract

The invention relates to novel solvent-free, monomer-depleted polyisocyanate mixtures, and to the use thereof for producing light-resistant and weather-resistant polyurethane bodies with high optical refraction and low optical dispersion.

Claims (18)

1. A solvent-free polyisocyanate mixture A) comprising:

5 to 95 wt.% based on a total wt. of polyisocyanate mixture A) of at least one polyisocyanate a-1), said at least one polyisocyanate a-1) being based on hexamethylene diisocyanate, said at least one polyisocyanate a-1) having an NCO content of from 16 to 24 wt.% based on a total wt. of polyisocyanate a-1), and said at least one polyisocyanate a-1) exhibiting a viscosity at 23° C. of from 70 to 12,000 mPas; and

95 to 5 wt.% based on a total wt. of polyisocyanate mixture A) of at least one polyisocyanate a-2), said at least one polyisocyanate a-2) being based on araliphatic diisocyanate, said at least one polyisocyanate a-2) having an NCO content of from 10 to 22 wt.% based on a total wt. of polyisocyanate a-2), said at least one polyisocyanate a-2) having a monomer araliphatic diisocyanate content of less than 1.0 wt.% based on a total wt. of polyisocyanate a-2), and said at least one polyisocyanate a-2) either being a solid at 23° C. or exhibiting a viscosity at 23° C. of more than 150,000 mPas;

said at least one polyisocyanate a-1) being different from said at least one polyisocyanate a-2); and

said polyisocyanate mixture A) having a total content of isocyanate groups of from 11 to 23 wt.% based on a total wt. of polyisocyanate mixture A), said polyisocyanate mixture A) having a mean isocyanate functionality of at least 2.3, and said polyisocyanate mixture A) having a monomeric diisocyanate content of less than 1 wt. % based on a total wt. of polyisocyanate mixture A).

2. Polyisocyanate mixtures A) according to claim 1 , wherein the polyisocyanates of component a-1) have a viscosity at 23° C. of from 70 to 1600 mPas and a content of isocyanate groups of from 18 to 24 wt.%.

3. Polyisocyanate mixtures A) according to claim 1 , wherein the polyisocyanates of component a-2) are those with a uretdione, allophanate, isocyanurate, iminooxadiazinedione and/or biuret structure.

4. Polyisocyanate mixtures A) according to claim 3 , wherein the polyisocyanates of component a-2) are those based on m-xylylene diisocyanate (m-XDI), p-xylylene diisocyanate (p-XDI) and/or m-tetramethylxylylene diisocyanate (m-TMXDI) having a content of isocyanate groups of from 11 to 21.5 wt.% and a content of monomeric diisocyanates of less than 0.8%.

5. Polyisocyanate mixtures A) according to claim 3 , wherein the polyisocyanates of component a-2) are those based on m-xylylene diisocyanate (m-XDI) having a content of isocyanate groups of from 15 to 21 wt.% and a content of monomeric m-XDI of less than 0.5%.

6. Process for the production of light-fast polyurethane compositions comprising solvent-free reacting of

A) the solvent-free polyisocyanate mixtures according to claim 1 with

B) reactants that are reactive towards isocyanate groups and have a mean functionality of from 2.0 to 6.0, optionally with the concomitant use of

C) further auxiliary substances and additives,

while maintaining an equivalent ratio of isocyanate groups to isocyanate-reactive groups of from 0.5:1 to 2.0:1.

7. Process according to claim 6 , wherein the reactants B) that are reactive towards isocyanate groups are hydroxy-, amino- and/or mercapto-functional compounds having a mean molecular weight of from 60 to 12,000.

8. Process according to claim 6 , wherein there are used as the reactants B) that are reactive towards isocyanate groups polyether polyols, polyester polyols, polycarbonate polyols and/or amino polyethers having a mean molecular weight of from 106 to 12,000, polythioether thiols, polyester thiols, sulfur-containing hydroxy compounds and/or low molecular weight hydroxy- and/or amino-functional components having a mean molecular weight of from 60 to 500.

9. Process according to claim 6 , wherein there are used as auxiliary substances and additives catalysts, UV stabilisers, antioxidants and/or mould release agents.

10. Process according to claim 6 , wherein the reacting of the reactants is carried out at a temperature of up to 180° C. and a pressure of up to 300 bar.

Assignments (4)
CHANGE OF NAME Recorded Apr 6, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038370/0892 →
CHANGE OF NAME Recorded Mar 21, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038188/0408 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2016
From: BAYER INTELLECTUAL PROPERTY GMBH
To: BAYER MATERIALSCIENCE AG
Reel/Frame 038056/0732 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2013
From: GRESZTA-FRANZ, DOROTA, DR.; LAAS, HANS-JOSEF, DR.; HALPAAP, REINHARD, DR.; MAGER, DIETER; MEIER-WESTHUES, HANS-ULRICH, DR.
To: BAYER INTELLECTUAL PROPERTY GMBH
Reel/Frame 029855/0375 →
Priority Claims (1)
DE 10 2010 031 683 · Jul 20, 2010 · national
Continuity (1)
Related Publication 20130158146A1 · Jun 20, 2013