IP Library Granted Patent US 9,797,045
Granted Patent B2
US 9,797,045 · App. 13/818,047 · Granted Oct 24, 2017

Steel for carburizing, carburized steel component, and method of producing the same

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Quick Facts
Patent No.
US 9,797,045
App. No.
13/818,047
Granted
Oct 24, 2017
Kind
B2
Abstract

A steel for a carburizing and a carburized steel component having a steel portion and a carburized layer with a thickness of more than 0.4 mm to less than 2 mm which is formed on an outside of the steel portion. A chemical composition of the steel for the carburizing and the steel portion of the carburized steel component satisfies simultaneously equations of a hardness parameter, a hardenability parameter, and a TiC precipitation parameter.

Claims (65)

1. A steel for a carburizing comprising as a chemical composition, by mass %,

C: 0.07% to 0.13%,

Si: 0.0001% to 0.50%,

Mn: 0.0001% to 0.80%,

S: 0.0001% to 0.100%,

Cr: more than 1.30% to 5.00%,

B: 0.0005% to 0.0100%,

Al: 0.0001% to 1.0%,

Ti: 0.010% to 0.10%,

N: limited to 0.0080% or less,

P: limited to 0.050% or less,

O: limited to 0.0030% or less, and

a balance consisting of iron and unavoidable impurities,

wherein amounts expressed in mass % of each element in the chemical composition satisfy simultaneously

a following Equation 1 as a hardness parameter,

a following Equation 2 as a hardenability parameter, and

a following Equation 3 as a TiC precipitation parameter,

0.10<C+0.194×Si+0.065×Mn+0.012×Cr+0.078×Al<0.235  (Equation 1),

7.5<(0.7×Si+1)×(5.1×Mn+1)×(2.16×Cr+1)<44  (Equation 2),

and

0.004<Ti—N×(48/14)<0.030  (Equation 3),

wherein a metallographic structure includes, by area %, a ferrite and a pearlite of 85% to 100% in total, and the hardness of the steel is HV 125 or less.

2. The steel for the carburizing according to claim 1 , further comprising as the chemical composition, by mass %, at least one of

Nb: 0.002% to 0.100%,

V: 0.002% to 0.20%,

Mo: 0.005% to 0.50%,

Ni: 0.005% to 1.00%,

Cu: 0.005% to 0.50%,

Ca: 0.0002% to 0.0030%,

Mg: 0.0002% to 0.0030%,

Te: 0.0002% to 0.0030%,

Zr: 0.0002% to 0.0050%,

Rare Earth Metal: 0.0002% to 0.0050%, and

Sb: 0.002% to 0.050%,

wherein the hardness parameter is defined as a following Equation 4 on behalf of the Equation 1 and the hardenability parameter is defined as a following Equation 5 on behalf of the Equation 2,

0.10<C+0.194×Si+0.065×Mn+0.012×Cr+0.033×Mo+0.067×Ni+0.097×Cu+0.078×Al<0.235  (Equation 4),

and

7.5<(0.7×Si+1)×(5.1×Mn+1)×(2.16×Cr+1)×(3×Mo+1)×(0.3633×Ni+1)<44  (Equation 5),

wherein a metallographic structure includes, by area %, a ferrite and a pearlite of 85% to 100% in total, and the hardness of the steel is HV 125 or less.

3. A method of producing the steel for the carburizing according to claim 1 , the method comprising,

a casting process to obtain a bloom,

a hot working process of hot-working the bloom to obtain a hot worked steel material, and

a slow cooling process of slow-cooling by a cooling rate of more than 0° C./s to 1° C./s in a temperature range where a surface temperature of the hot worked steel material is 800° C. to 500° C. after the hot working process.

4. The method of producing the steel for the carburizing according to claim 3 , the method further comprising,

a spheroidizing annealing process of spheroidizing-annealing the hot-worked steel material after the slow cooling process.

5. A method of producing the steel for the carburizing according to claim 1 , the method comprising,

a casting process to obtain a bloom,

a hot controlled rolling process of hot-rolling the bloom by controlling conditions so that a surface temperature at an exit side of a final finish rolling becomes 700° C. to 1000° C. to obtain a hot-controlled-rolled steel material,

a rapid cooling process of rapid-cooling so that the surface temperature of the hot-controlled-rolled steel material is more than 0° C. to 500° C. after the hot controlled rolling process, and

a heating process of heating the hot-controlled-rolled steel material after the rapid cooling process at least one time or more.

6. The method of producing the steel for the carburizing according to claim 5 , the method further comprising,

a spheroidizing annealing process of spheroidizing-annealing the hot-controlled-rolled steel material after the heating process.

7. A method of producing the steel for the carburizing according to claim 2 , the method comprising,

a casting process to obtain a bloom,

a hot working process of hot-working the bloom to obtain a hot worked steel material, and

a slow cooling process of slow-cooling by a cooling rate of more than 0° C./s to 1° C./s in a temperature range where a surface temperature of the hot worked steel material is 800° C. to 500° C. after the hot working process.

8. The method of producing the steel for the carburizing according to claim 7 , the method further comprising,

a spheroidizing annealing process of spheroidizing-annealing the hot-worked steel material after the slow cooling process.

9. A method of producing the steel for the carburizing according to claim 2 , the method comprising,

a casting process to obtain a bloom,

a hot controlled rolling process of hot-rolling the bloom by controlling conditions so that a surface temperature at an exit side of a final finish rolling becomes 700° C. to 1000° C. to obtain a hot-controlled-rolled steel material,

a rapid cooling process of rapid-cooling so that the surface temperature of the hot-controlled-rolled steel material is more than 0° C. to 500° C. after the hot controlled rolling process, and

a heating process of heating the hot-controlled-rolled steel material after the rapid cooling process at least one time or more.

10. The method of producing the steel for the carburizing according to claim 9 , the method further comprising,

a spheroidizing annealing process of spheroidizing-annealing the hot-controlled-rolled steel material after the heating process.

Assignments (2)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2013
From: KUBOTA, MANABU
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 029847/0897 →