Method of production of welded joint
View Patent ↗A method of production of a welded joint which enables improvement of the fatigue strength in the case where measures for improvement of the fatigue strength cannot be applied due to the presence of structurally sealed regions is provided. The method is provided with a first weld step which performs welding by forming an inside weld toe or root part by using a weld metal with a transformation start temperature of 175° C. to 400° C. in range, at least parts of the weld metal forming the inside weld toe or root part which was formed at the first weld step becoming unmelted parts, and a second weld step which performs welding for building up the weld metal by a single pass by a weld heat input by which all of the unmelted parts are retransformed to austenite so as to introduce compressive residual stress to the inside weld toe or root part.
1. A method of production of a welded joint comprising joining parts of steel materials by multipass welding, the welded joint having an inside weld toe or a root part, the inside weld toe or the root part being sealed off in structure the welded joint being able to be welded from one side only, the method of production comprising:
a first weld step of forming a welding metal including the inside weld toe or the root part using a welding material having a transformation start temperature in the range of 175° C. to 400° C.; and
a second weld step of welding to build up the welding metal by one, two, or more passes from an opposite side of the inside weld toe or the root part of the welding metal so that at least parts of the welding metal which were formed in said first weld step become unmelted parts,
wherein, during the second weld step, the weld heat of the final pass causes the welding metal including the inside weld toe or the root part, which was formed in the first weld step, to completely retransform to austenite.
2. A method of production of a welded joint comprising joining parts of steel materials by multipass welding the welded joint having an inside weld toe or a root part, the inside weld toe or the root part being sealed off in structure the weld joint being able to be welded from one side only, the method of production comprising:
a first weld step of forming a welding metal including the inside weld toe or the root part using a welding material having a transformation start temperature in the range of 175° C. to 400° C.;
a second weld step of welding to build up the welding metal by one, two, or more passes from an opposite side of the inside weld toe or the root part of the welding metal so that at least parts of the welding metal which were formed in said first weld step become unmelted parts; and
a step of applying heat treatment which causes the welding metal including the inside weld toe or the root part, which was formed in the first weld step, to completely retransform to austenite.
3. The method of production as set forth in claim 1 or 2 , wherein said welded joint is a T-joint, corner joint, or lap joint.
4. The method of production as set forth in claim 1 , wherein said welded joint is a T-joint, the joined part of the T-joint is comprised of an unwelded zone and weld zones at the two sides sandwiching said unwelded zone, said weld zones are multipass welded from only one side by partial penetration welding, and a length of said unwelded zone is at least 3 times a maximum value of a weld bead thickness of each pass in said multipass welding.
5. The method of production as set forth in claim 2 , wherein said welded joint is a T-joint or cross joint, the joined part of said welded joint is comprised of an unwelded zone and weld zones at the two sides sandwiching said unwelded zone, said weld zones are multipass welded by partial penetration welding from only one side, and said heat treatment is performed after finishing the multipass welding operations for all weld zones.
6. The method of production as set forth in claim 2 or 5 , wherein said heat treatment step uses a heating method of either induction heating or ohmic heating.
7. The method of production as set forth in claim 1 or 2 , wherein the composition of said welding metal which is used in said first weld step comprises, by mass %, C: 0.01 to 0.15%, Si: 0.2 to 0.8%, Mn: 0.4 to 2.0%, P: 0.03% or less, S: 0.02% or less, and Ni: 7.0 to 11.5% and, furthermore, comprises one or more of Cu: 0.4% or less, Ti: 0.1% or less, Nb: 0.1% or less, V: 0.5% or less, Cr: 3.0% or less, and Mo: 2.0% or less.
8. The method of production as set forth in claim 1 or 2 , wherein the composition of said welding metal which is used in said first weld step comprises, by mass %, C: 0.005 to 0.10%, Si: 0.1 to 0.7%, Mn: 0.1 to 2.0%, P: 0.03% or less, S: 0.02% or less, Ni: 4.0 to 8.0%, and Cr: 8.0 to 15.0% and further comprising one or more of Mo: 2.0% or less, Cu: 0.4% or less, Ti: 0.1% or less, Nb: 0.1% or less, and V: 0.5% or less.
9. The method of production as set forth in claim 1 or 2 , further comprising:
after said second weld step, grinding a toe part of the weld bead at the welded side for post-treatment.
10. The method of production as set forth in claim 1 or 2 , further comprising:
after said second weld step, peening a toe part of the weld bead at the welded side for post-treatment.
11. The method of production as set forth in claim 1 or 2 , further comprising:
after said second weld step, reheating by TIG arc welding a toe part of the weld bead at the welded side.