IP Library Granted Patent US 9,368,662
Granted Patent B2
US 9,368,662 · App. 13/820,492 · Granted Jun 14, 2016

Photovoltaic junction for a solar cell

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,368,662
App. No.
13/820,492
Granted
Jun 14, 2016
Kind
B2
Abstract

A photovoltaic junction for a solar cell is provided. The photovoltaic junction has an intrinsic region comprising a multiple quantum well stack formed from a series of quantum wells separated by barriers, in which the tensile stress in some of the quantum wells is partly or completely balanced by compressive stress in the others of the quantum wells. The overall elastostatic equilibrium of the multiple quantum well stack may be ensured by engineering the structural and optical properties of the quantum wells only, with the barriers having the same lattice constant as the materials used in the oppositely doped semiconductor regions of the junction, or equivalently as the actual lattice size of the junction or intrinsic region, or the bulk or effective lattice size of the substrate. Alternatively, the barriers may contribute to the stress balance.

Claims (69)

1. A monolithic photovoltaic junction for a solar cell, comprising:

first and second oppositely doped semiconductor regions;

an intrinsic region disposed between the first and second oppositely doped semiconductor regions, the intrinsic region having an actual lattice size and comprising quantum wells of first and second types and barriers separating each of the quantum wells,

the quantum wells of the first type being formed of one or more materials having a lattice constant less than the actual lattice size of the intrinsic region, and

the quantum wells of the second type being formed of one or more materials having a lattice constant greater than the actual lattice size of the intrinsic region; and

a distributed Bragg reflector, formed of alternate lavers of a semiconductor material of differing refractive indices and disposed adjacent to at least one of the first or the second oppositely doped semiconductor regions, for reflecting light, unabsorbed by the quantum wells, towards the quantum wells.

2. The photovoltaic junction of claim 1 wherein the quantum wells of the first and second types and the barriers have compositions and thicknesses such that the quantum wells of the first and second types and the barriers provide compensating compressive and tensile stresses which substantially balance at the actual lattice size of the intrinsic region.

3. The photovoltaic junction of claim 1 wherein the one or more materials of the quantum wells of the first type contain nitrogen or are diluted III-V semiconductor nitride materials.

4. The photovoltaic junction of claim 1 wherein the barriers are formed of materials which are nitrogen free.

5. The photovoltaic junction of claim 1 wherein the one or more materials of the quantum wells of the second type are nitrogen free.

6. The photovoltaic junction of claim 1 wherein

a plurality of quantum wells of the first type are disposed between one or more adjacent pairs of quantum wells of the second type, or

a quantity of wells of the first type is at least twice a quantity of wells of the second type in the intrinsic region.

7. The photovoltaic junction of claim 1 , wherein

the barriers have a substantially similar lattice constant as the first and second oppositely doped semiconductor regions, or

the barriers are formed of the same material as the first and second oppositely doped semiconductor regions.

8. The photovoltaic junction of claim 1 wherein

the quantum wells of the first type are formed of one or more GaNAs materials, and

the quantum wells of the second type are formed of one or more InGaAs materials.

9. The photovoltaic junction of claim 1 wherein

the quantum wells of the first type are formed of GaAsN and have an absorption edge of at least 1050 nm,

the quantum wells of the second type are formed of InGaAs and have an absorption edge of at least 900 nm, and the barriers and the first and second oppositely doped semiconductor regions are formed of GaAs,

the quantum wells of the first type are formed of GaAsN and have an absorption edge of at least 900 nm, the quantum wells of the second type are formed of InGaAs and have an absorption edge of at least 1050 nm, and the barriers and the first and second oppositely doped semiconductor regions are formed of GaAs, or

the quantum wells of the first type are formed of GaAsP and have an absorption edge of at least 750 nm, the quantum wells of the second type are formed of GalnP and have an absorption edge of at least 650 nm, and the barriers and the first and second oppositely doped semiconductor regions are formed of a GalnP material.

10. The photovoltaic junction of claim 1 wherein a first and a second quantum well of the intrinsic region are grown to a portion of a thicknesses of other quantum wells of a same type, respectively, in the intrinsic region.

11. The photovoltaic junction of claim 1 , further comprising:

a front-surface field layer formed of a material with a first doping and a first bandgap,

at least one of the first doping or the first bandgap being higher than a second doping or a second bandgap, respectively, of the first or the second oppositely doped semiconductor regions,

wherein the front-surface field layer is disposed outside of the first and the second oppositely doped semiconductor regions; and

a back-surface field layer formed of a material with a third doping and a third bandgap,

at least one of the third doping or the third bandgap being higher than the second doping or the second bandgap, respectively,

wherein the back-surface field layer is disposed outside the first or the second oppositely doped semiconductor regions.

12. The photovoltaic junction of claim 1 , wherein a layer of the distributed Bragg reflector closest to the first and the second oppositely doped semiconductor regions comprises a material with a first doping and a first bandgap,

at least one of the first doping or the first bandgap being higher than a second doping or a second bandgap, respectively, of the first or the second oppositely doped semiconductor regions, for directing minority carriers back into the intrinsic region.

13. The photovoltaic junction of claim 1 , wherein the quantum wells of the first or the second type comprise a first material selected from:

GaAsN, GaPN, GaSbN, InAsN, InPN, InSbN, GalnAsN, GalnPN, GalnSbN, GalnAsPN, GalnAsSbN, GalnPSbN, GaAsPNSb, InAsPNSb, or GalnAsPNSb.

14. The photovoltaic junction of claim 1 , wherein the quantum wells of the second type comprise a first material selected from:

GaAs, InAs, GaP, GaSb, InP, InSb, GaAsP, GaPSb, InAsP, InAsSb, InPSb, GalnAs, GalnP, GalnSb, GaAsPSb, InAsPSb, GalnAsP, GalnAsSb, GalnPSb, GalnAsPSb, or GaAsSb.

15. A solar cell comprising a first photovoltaic junction according to claim 1 .

16. A photovoltaic system for generating electrical power from solar illumination comprising:

a solar cell according to claim 15 ; and

a concentrator arranged to deliver concentrated sunlight to a surface of the solar cell.

17. A method of providing an extended absorption edge in a photovoltaic junction which includes an intrinsic region having quantum wells therein, the method comprising:

forming a first subset of the quantum wells from a diluted nitride III-V semiconductor material which is indium free, wherein the first subset of quantum wells are in tensile stress;

forming a second subset of the quantum wells from a material which contains indium, wherein the second subset of quantum wells are in compressive stress; and

separating the quantum wells of the first subset of the quantum wells and the second subset of the quantum wells using barriers which are formed of one or more materials free from both nitrogen and indium,

wherein light, which is unabsorbed by the first subset of the quantum wells and the second subset of the quantum wells, is reflected, by a distributed Bragg reflector formed of alternate layers of a semiconductor material of differing refractive indices, towards the first subset of the quantum wells and the second subset of the quantum wells, and wherein the photovoltaic junction comprises oppositely doped semiconductor regions disposed above and below the intrinsic region.

18. The method of claim 17 wherein

the barriers are formed of GaAs, and

the oppositely doped semiconductor regions being formed of GaAs.

19. A method of forming a solar cell, the method comprising:

epitaxially growing a first doped semiconductor region;

epitaxially growing an intrinsic region on the first doped semiconductor region, the intrinsic region having an actual lattice size and comprising quantum wells of first and second types and barriers separating each of the quantum wells, wherein

the quantum wells of the first type are formed of one or more materials having a lattice constant less than the actual lattice size of the intrinsic region, and

the quantum wells of the second type are formed of one or more materials having a lattice constant greater than the actual lattice size of the intrinsic region; and

epitaxially growing a second doped semiconductor region on the intrinsic region, wherein

the second doped semiconductor region is doped opposite to the first doped semiconductor region, and

light, which is unabsorbed by the quantum wells of the first and second types, is reflected, by a distributed Bragg reflector formed of alternate layers of a semiconductor material of differing refractive indices, towards the quantum wells of the first and second types.

20. The method of claim 19 , wherein the quantum wells of the first and second types and the barriers are formed with compositions and thicknesses such that the quantum wells of the first and second types and the barriers provide compensating compressive and tensile stresses which substantially balance at the actual lattice size of the intrinsic region.

21. The method of claim 20 , wherein the barriers are formed using materials which are nitrogen free.

22. The method of claim 19 , wherein the quantum wells of the first type are formed using materials containing nitrogen or using diluted III-V semiconductor nitride materials.

23. The method of claim 19 , wherein

the barriers are formed with a substantially similar lattice constant as the first and second oppositely doped semiconductor regions, or

the barriers are formed of a same material as the first and second oppositely doped semiconductor regions.

24. The method of claim 19 , wherein a first and a second quantum wells of the intrinsic region are formed to a portion of a thicknesses of other quantum wells of a same type, respectively, in the intrinsic region.

25. The method of claim 19 , wherein the quantum wells of the first or the second type are formed from a material selected from:

GaAsN, GaPN, GaSbN, InAsN, InPN, InSbN, GalnAsN, GalnPN, GalnSbN, GalnAsPN, GalnAsSbN, GalnPSbN, GaAsPNSb, InAsPNSb, or GalnAsPNSb.

26. The method of claim 19 , wherein the quantum wells of the second type are formed from a material selected from:

GaAs, InAs, GaP, GaSb, InP, InSb, GaAsP, GaPSb, InAsP, InAsSb, InPSb, GalnAs, GalnP, GalnSb, GaAsPSb, InAsPSb, GalnAsP, GalnAsSb, GalnPSb, GalnAsPSb, or GaAsSb.

Assignments (9)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 22, 2025
From: LUMENTUM OPERATIONS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 074974/0001 →
RELEASE OF SECURITY INTEREST Recorded Dec 13, 2019
From: DEUTSCHE AG NEW YORK BRANCH
To: OCLARO FIBER OPTICS, INC.; LUMENTUM OPERATIONS LLC; OCLARO, INC.
Reel/Frame 051287/0556 →
PATENT SECURITY AGREEMENT Recorded Dec 11, 2018
From: LUMENTUM OPERATIONS LLC; OCLARO FIBER OPTICS, INC.; OCLARO, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 047788/0511 →
CORRECTIVE ASSIGNMENT TO CORRECT PATENTS 7,868,247 AND 6,476,312 LISTED ON PAGE A-A33 PREVIOUSLY RECORDED ON REEL 036420 FRAME 0340. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 28, 2016
From: JDS UNIPHASE CORPORATION
To: LUMENTUM OPERATIONS LLC
Reel/Frame 037627/0641 →
CORRECTIVE ASSIGNMENT TO CORRECT INCORRECT PATENTS 7,868,247 AND 6,476,312 ON PAGE A-A33 PREVIOUSLY RECORDED ON REEL 036420 FRAME 0340. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 19, 2016
From: JDS UNIPHASE CORPORATION
To: LUMENTUM OPERATIONS LLC
Reel/Frame 037562/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2015
From: JDS UNIPHASE CORPORATION
To: LUMENTUM OPERATIONS LLC
Reel/Frame 036420/0340 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2013
From: MAZZER, MASSIMO
To: QUANTASOL LTD
Reel/Frame 030438/0257 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2013
From: QUANTASOL LIMITED
To: JDS UNIPHASE CORPORATION
Reel/Frame 030438/0330 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2013
From: TIBBITS, THOMAS; BROWNE, BEN
To: JDS UNIPHASE CORPORATION
Reel/Frame 030438/0441 →