IP Library Granted Patent US 9,931,689
Granted Patent B2
US 9,931,689 · App. 13/822,703 · Granted Apr 3, 2018

Manufacture of a rotor blade for a wind turbine

Inventors: Lenz Simon Zeller (Kiel, DE); Maik Gunther (Bad Frankenhausen, DE)
Assignee: Senvion SE
B21K3/04F03D1/065F03D1/0675B29C65/542B29C66/112B29C66/114B29C66/1162B29C66/131B29C66/301B29C66/3242B29C66/43441B29C66/532B29C66/5326B29C66/54B29C66/61B29C66/836B29L2031/085F16B11/006Y02E10/721Y02P70/523Y10T29/49336
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Quick Facts
Patent No.
US 9,931,689
App. No.
13/822,703
Granted
Apr 3, 2018
Kind
B2
Abstract

A method and manufacturing unit for producing a rotor blade ( 5 ) of a wind turbine ( 1 ) from at least a first rotor blade element ( 11, 11′, 12, 12 ′) and a second rotor blade element ( 11, 11′, 12, 12 ′). The first rotor blade element ( 11, 11′, 12, 12 ′) and the second rotor blade element ( 11, 11′, 12, 12 ′) are positioned in the desired relative arrangement with respect to each other such that a joint gap ( 13 ) remains between the first rotor blade element ( 11, 11′, 12, 12 ′) and the second rotor blade element ( 11, 11′, 12, 12 ′). Adhesive is introduced into the joint gap ( 13 ) for joining the first rotor blade element ( 11, 11′, 12, 12 ′) and the second rotor blade element ( 11, 11′, 12, 12 ′).

Claims (21)

1. A method for producing a rotor blade ( 5 ) of a wind turbine ( 1 ), comprising the steps of:

fastening a seal ( 14 , 122 ) to a second rotor blade element ( 12 , 12 ′) during production of the second rotor blade element ( 12 , 12 ′);

positioning a first rotor blade element ( 11 , 11 ′) and the second rotor blade element ( 12 , 12 ′) in a desired relative arrangement with respect to each other such that a joint gap ( 13 ) remains between the first rotor blade element ( 11 , 11 ′) and the second rotor blade element ( 12 , 12 ′), wherein the seal ( 14 , 122 ) is fastened to the second rotor blade element ( 12 , 12 ′) before the second rotor blade element ( 12 , 12 ′) is positioned, and

joining the first rotor blade element ( 11 , 11 ′) and the second rotor blade element ( 12 , 12 ′) by introducing an adhesive in a controlled manner into the joint gap ( 13 ), wherein the introduction of the adhesive into the joint gap ( 13 ) is regulated by controlling at least one of an adhesive quantity that is introduced per unit time and a movement of an adhesive application apparatus ( 20 ) along the joint gap ( 13 ), wherein the joint gap ( 13 ) is sealed along a second longitudinal side which extends opposite a first longitudinal side.

2. The method according to claim 1 , wherein the adhesive is introduced into the joint gap ( 13 ) at the first longitudinal side of the joint gap ( 13 ).

3. The method according to claim 1 , wherein the adhesive is introduced starting at one end of the joint gap ( 13 ) along a longitudinal extension of the joint gap ( 13 ) stepwise or continuously proceeding in the joint gap ( 13 ).

4. A wind turbine ( 1 ), comprising:

a tower ( 2 );

a nacelle ( 3 ) disposed at a tip of the tower ( 2 ); and

a rotor blade ( 5 ) according to claim 1 , wherein the rotor blade ( 5 ) is attached to the nacelle ( 3 ).

5. A manufacturing unit for joining a first rotor blade element ( 11 , 11 ′) and a second rotor blade element ( 12 , 12 ′) during production of a rotor blade ( 5 ) of a wind turbine ( 1 ), the manufacturing unit comprising:

a first positioning device ( 15 ) that receives the first rotor blade element ( 11 , 11 ′);

a second positioning device ( 16 ) that positions the second rotor blade element ( 12 , 12 ′) with respect to the first rotor blade element ( 11 , 11 ′) such that a gap ( 13 ) remains therebetween, wherein a seal ( 14 , 122 ) is fastened to the second rotor blade element ( 12 , 12 ′) during production of the second rotor blade element ( 12 , 12 ′) and before the second positioning device ( 16 ) positions the second rotor blade element ( 12 , 12 ′);

an adhesive application apparatus ( 20 ) disposed at a first longitudinal side at one end of the joint gap ( 13 ), wherein the adhesive application apparatus ( 20 ) introduces an adhesive into the joint gap ( 13 ); and

a sensor ( 22 ) that senses a filling degree of the adhesive in the joint gap ( 13 ), wherein the adhesive is introduced in a controlled manner into the joint gap ( 13 ), and wherein the sensor senses the filling degree of the adhesive in the joint gap ( 13 ) near a nozzle ( 21 ) for the adhesive, wherein the joint gap ( 13 ) is sealed along a second longitudinal side which extends opposite the first longitudinal side.

6. The manufacturing unit according to claim 5 ,

wherein the adhesive application apparatus ( 20 ) comprises the nozzle ( 21 ) for the adhesive, and

wherein at least one of the adhesive application apparatus ( 20 ) and the nozzle ( 21 ) for the adhesive are movable along the first longitudinal side of the joint gap ( 13 ).

7. The manufacturing unit according to claim 5 , further comprising:

a control device for the adhesive application apparatus ( 20 ) that regulates at least one of a cross sectional area of an outlet opening of the nozzle ( 21 ) for the adhesive, an adhesive pressure, a movement of the nozzle ( 21 ) for the adhesive along the joint gap ( 13 ), and movement of the adhesive application apparatus ( 20 ) along the joint gap ( 13 ).

8. The manufacturing unit according to claim 5 , wherein the adhesive application apparatus ( 20 ) mixes adhesive composed of at least two components.

Assignments (3)
CHANGE OF NAME Recorded Jan 23, 2015
From: REPOWER SYSTEMS SE
To: SENVION SE
Reel/Frame 034806/0074 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2013
From: GUNTHER, MAIK
To: REPOWER SYSTEMS SE
Reel/Frame 031149/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2013
From: ZELLER, LENZ SIMON
To: REPOWER SYSTEMS SE
Reel/Frame 030717/0050 →
Priority Claims (1)
DE 10 2010 042 327 · Oct 12, 2010 · national
Continuity (1)
Related Publication 20140003953A1 · Jan 2, 2014