IP Library Granted Patent US 9,027,822
Granted Patent B2
US 9,027,822 · App. 13/822,708 · Granted May 12, 2015

Manufacturing method of solder transfer substrate, solder precoating method, and solder transfer substrate

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Quick Facts
Patent No.
US 9,027,822
App. No.
13/822,708
Granted
May 12, 2015
Kind
B2
Abstract

An adhesive layer forming step of forming an adhesive layer on a surface of a substrate; a solder layer forming step of forming a solder layer on the adhesive layer by loading plural solder powders with in-between spaces; and a filler supplying step of supplying fillers to the in-between spaces of the solder powders that have been formed on the adhesive layer are included.

Claims (17)

1. A method, which uses a solder transfer substrate manufactured by a manufacturing method that comprises:

an adhesive layer forming step of forming an adhesive layer on a surface of a substrate;

a solder layer forming step of dividing the adhesive layer into a first region and a second region and forming a solder layer on the adhesive layer by loading plural solder powders with in-between spaces, so that the solder powders are denser on the first region compared with the second region; and

a filler supplying step of supplying fillers to the in-between spaces of the solder powders,

and a solder precoating method comprising:

a solder joining step of superposing the solder transfer substrate and a work that has a layer with an electrode formed thereon so that a face on which the solder layer is formed faces a face on which the electrode is formed, and carrying out heating and pressurization, thereby allowing the solder powders on the first region to be diffused and joined to the electrode; and

a transfer substrate peeling-off step of peeling off, after cooling, the solder transfer substrate from the work with the fillers being allowed to become initial points of the peeling-off, wherein

a melting point of the fillers is higher than a melting point of the solder powders.

2. A method, which uses a solder transfer substrate manufactured by a manufacturing method that comprises:

an adhesive layer forming step of forming an adhesive layer on a surface of a substrate;

a solder layer forming step of dividing the adhesive layer into a first region and a second region and forming a solder layer on the adhesive layer by loading plural solder powders with in-between spaces, so that the solder powders are denser on the first region compared with the second region;

a flux supplying step of supplying a flux so that the solder powders are covered with the flux; and

a filler supplying step of supplying fillers to the in-between spaces of the solder powders,

and a solder precoating method comprising:

a solder joining step of superposing the solder transfer substrate and a work that has a layer with an electrode formed thereon so that a face on which the solder layer is formed faces a face on which the electrode is formed, and carrying out heating and pressurization, thereby allowing the solder powders on the first region to be diffused and joined to the electrode; and

a transfer substrate peeling-off step of peeling off, after cooling, the solder transfer substrate from the work with the fillers being allowed to become initial points of the peeling-off, wherein

a melting point of the fillers is higher than a melting point of the solder powders.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ERRONEOUSLY FILED APPLICATION NUMBERS 13/384239, 13/498734, 14/116681 AND 14/301144 PREVIOUSLY RECORDED ON REEL 034194 FRAME 0143. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 24, 2020
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 056788/0362 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2014
From: PANASONIC CORPORATION
To: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
Reel/Frame 034194/0143 →