Segmented shields for use in communication cables
View Patent ↗Cables incorporating discontinuous shields are described. A cable may include at least one twisted pair of individually insulated conductors, and a shield may be formed around the at least one twisted pair. The shield may include a plurality of segments positioned along a longitudinal direction of the cable. Each segment may include electrically conductive material, and each segment electrically isolated from the other segments. Additionally, a respective overlap may be formed between adjacent segments along a shared longitudinal edge. A jacket may be formed around the at least one twisted pair and the shield.
1. A cable comprising:
at least one twisted pair of individually insulated conductors;
a shield formed around the at least one twisted pair, the shield comprising:
a plurality of segments positioned along a longitudinal direction of the cable, each segment comprising a respective dielectric substrate with electrically conductive material formed on the substrate, and each segment electrically isolated from the other segments,
wherein a respective overlap is formed between adjacent segments along a shared longitudinal edge, and
wherein, for each pair of overlapping adjacent segments, the dielectric substrate of an overlapping segment is positioned between the respective electrically conductive material of the two adjacent segments; and
a jacket formed around the at least one twisted pair and the shield.
2. The cable of claim 1 , wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one half inch or greater.
3. The cable of claim 1 , wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one inch or greater.
4. The cable of claim 1 , wherein the plurality of segments comprises a first segment, a second segment, and a third segment, each segment comprising a respective first end and a respective second end opposite the first end along the longitudinal direction,
wherein the first end of the second segment overlaps the second end of the first segment, and
wherein the first end of the third segment overlaps the second end of the second segment.
5. The cable of claim 1 , wherein the electrically conductive material covers substantially an entire surface of the dielectric substrate of at least one of the plurality of segments.
6. The cable of claim 1 , wherein electrically conductive material on at least one of the plurality of segments is electrically shorted to itself in a circumferential direction.
7. The cable of claim 6 , wherein the at least one segment extends in the longitudinal direction of the cable and further comprises a first edge and a second edge along a width dimension, and
wherein either (i) the segment is folded over itself at one or more points along the second edge, (ii) the electrically conductive material extends beyond the dielectric substrate at one or more points along the second edge, (iii) the electrically conductive material is formed on opposing sides of the dielectric substrate at one or more points along the second edge, (iv) one or more openings are formed in the dielectric substrate at or near the second edge, or (v) one or more electrically conductive vias are formed through the dielectric substrate at or near the second edge.
8. The cable of claim 1 , wherein each of the plurality of segments has a length of approximately two meters or greater.
9. The cable of claim 1 , wherein the electrically conductive material for each segment has a length of approximately two meters or greater.
10. The cable of claim 1 , wherein the at least one twisted pair comprises a plurality of twisted pairs.
11. A cable comprising:
at least one electrical conductor;
a shield having an overall length in a longitudinal direction, the shield consisting of a plurality of individual segments formed around the at least one conductor and positioned adjacent to one another along a longitudinal length of the cable, each segment having a respective length in the longitudinal direction that is less than the overall length and comprising electrically conductive material formed on a respective dielectric substrate, wherein a respective overlap is formed between each pair of adjacent segments and, for at least one pair of segments, the dielectric substrate of an overlapping segment is positioned between the respective electrically conductive material of the pair of segments; and
a jacket formed around the at least one twisted pair and the shield.
12. The cable of claim 11 , wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one half inch or greater.
13. The cable of claim 11 , wherein the electrically conductive material covers substantially an entire surface of the dielectric substrate of at least one of the plurality of segments.
14. The cable of claim 11 , wherein a plurality of discrete patches of electrically conductive material are formed on the dielectric substrate of at least one of the plurality of segments.
15. The cable of claim 11 , wherein electrically conductive material on at least one of the plurality of segments is electrically shorted to itself in a circumferential direction.
16. The cable of claim 15 , wherein the at least one segment extends in the longitudinal direction of the cable and further comprises a first edge and a second edge along a width dimension, and
wherein either (i) the segment is folded over itself at one or more points along the second edge, (ii) the electrically conductive material extends beyond the dielectric substrate at one or more points along the second edge, (iii) the electrically conductive material is formed on opposing sides of the dielectric substrate at one or more points along the second edge, (iv) one or more openings are formed in the dielectric substrate at or near the second edge, or (v) one or more electrically conductive vias are formed through the dielectric substrate at or near the second edge.
17. The cable of claim 11 , wherein the respective length of each of the plurality of segments is approximately two meters or greater.
18. A cable comprising:
at least one transmission media;
a shield layer formed around the at least one transmission media, the shield layer comprising a plurality of electrically isolated segments longitudinally arranged along a length of the cable with a respective overlap formed between adjacent segments, wherein each pair of adjacent segments is in contact with one another, and wherein each segment comprises:
a dielectric substrate; and
electrically conductive material formed on the dielectric substrate; and
a jacket formed around the at least one transmission media and the shield layer,
wherein, for each pair of overlapping adjacent segments, the dielectric substrate of an overlapping segment is positioned between the respective electrically conductive material of the two adjacent segments.
19. The cable of claim 18 , wherein each segment has a length of approximately two meters or greater.
20. The cable of claim 18 , wherein a first segment included in the plurality of segments overlaps a second segment included in the plurality of segments by approximately one half inch or greater.