Tensioner/cutter tool for hose clamps
View Patent ↗A tension/cutter tool for band-type clamps that include a band for tensioning around an object and a seal for securing the tensioned band around the object, in which the band is bent and severed at the seal to form a J-seal. The tool includes a body, a drive, and a feed wheel mounted to the body and operably connected to the drive. A nose piece includes two rollers and is movably mounted to the body to engage and disengage the two rollers from contact with the feed wheel. The feed wheel and rollers define a band path therebetween. A tail end of the band is fed into the tool, between the feed wheel and the roller and the drive is actuated to tension the band. Upon achieving a desired tension, the seal is engaged with the nose piece and the band is bent to form the J-seal against the seal and the band is cut beyond the J-seal. A controller monitors and controls the tool functions.
1. A tension/cutter tool for band-type clamps that include a band for tensioning around an object and a seal for securing the tensioned band around the object, the band being severed and bent at the seal to form a J-seal, to secure the tensioned band around the object, the tool comprising:
a body;
a drive;
a feed wheel mounted to the body and operably connected to the drive for rotational movement;
a nose piece movably mounted to the body, the nose piece including two rollers, the nose piece pivotally moving to engage and disengage the two rollers from contact with the feed wheel, the feed wheel and rollers defining a band path therebetween; and
a cutter assembly operably connected to the nose piece,
wherein a tail end of the band is fed into the tool, between the feed wheel and the roller and the drive is actuated to tension the band, and wherein upon achieving a desired tension, the seal is engaged with the nose piece and the band is bent to form the J-seal against the seal and the band is cut beyond the J-seal.
2. The tool of claim 1 wherein the nose piece is pivotally mounted to the body.
3. The tool of claim 2 wherein the nose piece is biasedly mounted to the body by a spring, the nose piece being biased toward the feed wheel.
4. The tool of claim 1 including a guide for directing the band into the band path, and a shear element adjacent the guide.
5. The tool of claim 1 wherein the cutter assembly includes a cradle having a lip and a support surface, and wherein when the seal is received in the cradle, the cradle supports the seal, and the lip urges the seal to sever the band at the shear element.
6. The tool of claim 1 including a cutter/release lever.
7. The tool of claim 6 wherein the cutter assembly is on the cutter/release lever.
8. The tool of claim 5 including a cutter link pivotally mounted to the tool, wherein the cutter assembly is mounted to the cutter link to engage the seal with the cradle as the tool and seal are rolled onto one another.
9. The tool of claim 8 including a roller mounted to the link opposite the cutter assembly, the roller configured to engage an arcuate surface to pivot the cutter assembly.
10. The tool of claim 1 including a control system.
11. The tool of claim 10 wherein the control system is configured to adjust the tension drawn in the band.
12. The tool of claim 10 including an actuating switch for actuating the drive.
13. The tool of claim 11 wherein the control system includes a controller for determining an object type and for setting a tension appropriate for the determined object type.
14. The tool of claim 13 wherein the object type is selected from a catalog of object types stored within the controller.
15. The tool of claim 1 including a battery for providing power to the drive.
16. The tool of claim 1 including a mount for mounting the tool to a surface.
17. The tool of claim 12 wherein the controller is configured such that the actuating switch stops operation of the motor.
18. The tool of claim 12 wherein the controller is configured such that the actuating switch reverses a direction of the motor.
19. The tool of claim 10 including an indicator for indicting a status of the tool.
20. The tool of claim 19 wherein the indicator is one or both of a visual and an audible indicator.
21. The tool of claim 11 including an actuating switch for adjusting the tension in the band.