High-speed rod-driven downhole pump
A surface drivehead drives a downhole pump by rotating a rod string at the surface. The downhole pump can be connected downhole to the rod string via a downhole latching mechanism. The surface drivehead has an assembly that can move the rod string upwards or downwards along an axis to either increase or decrease rod string tension. During rod string rotation, rod tension is monitored. If rod string tension changes during rotation, the surface drivehead can automatically compensate by moving the rod string upwards or downwards along the axis to either recapture or eliminate tension. In this way, the surface drivehead can maintain a substantially constant rod string tension to drive the downhole pump at high speeds.
1. A surface drivehead for rotating a rod string extending down a well, comprising:
a motor support supporting a drivehead motor;
a polished rod extending through the motor support and engaged with the drivehead motor; and
an axial bearing assembly connected to the polished rod and engaged with one or more linear actuators,
wherein the one or more linear actuators are configured to displace the rod string along its longitudinal axis by moving the polished rod along an axis; and
wherein the drivehead activates the drivehead motor to rotate the rod string, monitors rod string tension during the rod string rotation, and activates the one or more linear actuators to maintain a substantially constant tension on the rod string.
2. The surface drivehead of claim 1 , wherein the polished rod is coupled to the upper end of the rod string.
3. The surface drivehead of claim 2 , wherein the drivehead motor is capable of rotating the polished rod and the rod string about the axis.
4. The surface drivehead of claim 1 , wherein the drivehead motor is an electric or hydraulic motor.
5. The surface drivehead of claim 1 , wherein the polished rod is moved along the axis either into the well to decrease tension in the rod string, or out of the well to increase tension in the rod string.
6. The surface drivehead of claim 1 , wherein the polished rod is automatically moved in response to a gain or a loss in the monitored rod string tension.
7. The surface drivehead of claim 1 , wherein the rod string is rotated between approximately 0-3600 rpms.
8. The surface drivehead of claim 1 , wherein the bottom of the rod string is connected to a downhole pump.
9. The surface drivehead of claim 1 , wherein the one or more linear actuators comprise one or more mechanical springs.
10. The surface drivehead of claim 1 , wherein the one or more linear actuators comprise one or more hydraulic cylinders.
11. The surface drivehead of claim 1 , wherein the one or more linear actuators comprise one or more ball screws.
12. The surface drivehead of claim 1 , wherein the one or more linear actuators comprise one or more crane systems.
13. The surface drivehead of claim 1 , wherein the one or more linear actuators are engaged with the polished rod via the axial bearing assembly, and wherein the polished rod is engaged with the axial bearing assembly by a clamp.
14. The surface drivehead of claim 13 , wherein the one or more linear actuators move the axial bearing assembly and the clamp to move the polished rod and the top end of the rod string along the axis.
15. A rod-driven pumping system, comprising:
a surface drivehead positioned at surface;
a rod string connected to the surface drivehead and extending downhole through a bore of a production tubing; and
a downhole pump connected downhole to the bottom of the rod string,
wherein the surface drivehead is capable of driving the downhole pump by rotating the rod string at the surface;
wherein the surface drivehead comprises an axial bearing assembly connected to the rod string and engaged with one or more linear actuators,
wherein the one or more actuators are configured to displace the rod string along its longitudinal axis, and
wherein the drivehead monitors rod string tension during the rod string rotation and activates the one or more linear actuators to maintain a substantially constant tension on the rod string.
16. The rod-driven pumping system of claim 15 , wherein the downhole pump is a progressive cavity pump, or a multistage centrifugal pump.
17. The rod-driven pumping system of claim 15 , wherein the bottom of the rod string is connected to the downhole pump via a downhole latching mechanism.
18. The rod-driven pumping system of claim 17 , wherein the downhole latching mechanism comprises a male segment insertable into a female segment.
19. The rod-driven pumping system of claim 18 , wherein the male segment is secured to the female segment by one or more of a shear spring, shear pin, shear screw.
20. The rod-driven pumping system of claim 15 , wherein the surface drivehead is capable of moving the rod string along the longitudinal axis either out of the well to increase tension in the rod string, or in to the well to decrease tension in the rod string.
21. The rod-driven pumping system of claim 15 , wherein the surface drivehead comprises:
a polished rod connected to the upper end of the rod string;
wherein the axial bearing assembly is connected to the polished rod and is engaged with the one or more linear actuators configured to displace the rod string along its longitudinal axis,
wherein the one or more linear actuators are capable of moving the polished rod along an axis; and
wherein the polished rod and the rod string are rotated about the axis by a drivehead motor.
22. The rod-driven pumping system of claim 15 , wherein the one or more linear actuators comprise one or more hydraulic cylinders.
23. The rod-driven pumping system of claim 15 , wherein the surface drivehead is capable of rotating the rod string between approximately 0-3600 rpms.
24. A method of driving a downhole pump from a surface at high speeds, comprising:
activating a surface drivehead positioned at the surface to rotate the rod string connected to the downhole pump, wherein the surface drivehead comprises a polished rod for moving a top end of the rod string upwards and downwards along an axis;
activating the surface drivehead to move the top end of the rod string along the axis to achieve a predetermined rod string tension;
monitoring the rod string tension during the rod string rotation; and
maintaining the rod string at a substantially constant rod string tension.
25. The method of claim 24 , wherein the surface drivehead moves the top end of the rod string along the axis by moving the polished rod with one or more linear actuators configured to displace the rod string along its longitudinal axis.
26. The method of claim 25 , wherein the linear actuators move the polished rod by moving an axial bearing assembly, wherein the axial bearing assembly is engaged with the polished rod by a clamp.
27. The method of claim 25 , wherein the one or more linear actuators comprise one or more hydraulic cylinders.
28. The method of claim 24 , wherein the rod string tension is monitored by a load cell connected to the surface drivehead.
29. The method of claim 24 , wherein maintaining the rod string at the substantially constant tension further comprises moving the polished rod upwards along the axis to increase tension in the rod string.
30. The method of claim 24 , wherein maintaining the rod string at the substantially constant tension further comprises moving the polished rod downwards along the axis to decrease tension in the rod string.
31. The method of claim 25 , wherein the polished rod is automatically moved by the one or more linear actuators to compensate for a rod string tension.
32. The method of claim 25 , wherein the polished rod is automatically moved by the one or more linear actuators to compensate for a rod string tension gain.
33. The method of claim 24 , further comprising rotating the rod string at speeds between approximately 0-3600 rpms.