IP Library Granted Patent US 10,648,643
Granted Patent B2
US 10,648,643 · App. 13/828,348 · Granted May 12, 2020

Door frame troffer

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Quick Facts
Patent No.
US 10,648,643
App. No.
13/828,348
Granted
May 12, 2020
Kind
B2
Abstract

An indirect troffer. Embodiments of the present invention provide a troffer-style fixture that is particularly well-suited for use with solid state light sources, such as LEDs. The troffer comprises light bars mounted proximate to a back reflector. A back reflector defines a reflective interior surface of the lighting troffer. To facilitate thermal dissipation, the light bar can act as a heat sink. A portion of the heat sink is exposed to the ambient room environment while another portion functions as a mount surface for the light sources that faces the back reflector. One or more light sources disposed along the light bar mount surface emit light into an interior cavity where it can be mixed and/or shaped prior to emission. In some embodiments, one or more lens plates extend from the light bar out to the back reflector.

Claims (43)

1. A lighting troffer, comprising:

a back reflector;

a door frame comprising an opening having a length and a width, wherein the door frame is removably connected to the back reflector;

at least one light bar spanning, at least partially, the length or the width of the opening and being at least partially housed by the back reflector, wherein the light bar comprises two ends, the two ends being connected to the door frame to thereby support the light bar, the light bar comprising a mount surface for supporting a plurality of light emitters, and the plurality of light emitters on the mount surface for emitting light towards the back reflector;

at least one lens plate supported by the light bar and the door frame covering the opening of the door frame, wherein the door frame at least partially holds the at least one lens plate in place; and

wherein a region between the mount surface and the back reflector defines a mixing chamber for mixing the light emitted by the plurality of light emitters.

2. The lighting troffer of claim 1 , wherein the at least one light bar, the at least one lens plate and the door frame define an externally visible surface where a majority of the visible surface of the troffer is luminous.

3. The lighting troffer of claim 2 , wherein at least 75 percent of the visible surface of the troffer is luminous.

4. The lighting troffer of claim 1 , wherein the mount surface is configured such that at least some of the light emitted from the plurality of light emitters is initially incident on the back reflector.

5. The lighting troffer of claim 1 , wherein the at least one lens plate comprises at least two lens plates, wherein the door frame at least partially holds each of the at least two lens plates in plate.

6. The lighting troffer of claim 1 , wherein the at least One lens plate is faceted.

7. The lighting troffer of claim 1 , wherein the at least one lens plate comprises a plurality of thin films.

8. The lighting troffer of claim 1 , wherein the troffer provides an output having an intensity max/min ratio of less than about 3.5.

9. The lighting troffer of claim 1 , wherein the troffer provides an output having an intensity max/min ratio of less than about 3.

10. The lighting troffer of claim 1 , wherein the back reflector comprises a diffuse white reflector.

11. The lighting troffer of claim 1 , wherein the back reflector comprises a reflective coating.

12. The lighting troffer of claim 1 , wherein a cross-section of the back reflector is substantially trapezoidal.

13. The lighting troffer of claim 1 , wherein the back reflector comprises rounded corners.

14. The lighting troffer of claim 1 , wherein the back reflector comprises a stepped surface.

15. The lighting troffer of claim 1 , wherein the back reflector is textured.

16. The lighting troffer of claim 1 , wherein the back reflector comprises a prismatic pattern.

17. The lighting troffer of claim 1 , wherein at least one of the plurality of light emitters has an emission pattern that is more an omnidirectional than a Lambertian emission pattern.

18. The lighting troffer of claim 1 , wherein the plurality of light emitters comprise blue-shifted yellow (BSY) and red emitters.

19. The lighting troffer of claim 1 , wherein the mount surface comprises a first flat area and a second flat area;

wherein the plurality of light emitters comprises a first light emitter on the first flat area and a second light emitter on the second flat area;

wherein the first flat area is configured such that at least some light emitted from the first light emitter is initially incident on a first portion of the back reflector; and

wherein the second flat area is configured such that at least some light emitted from the second emitter is initially incident on a second portion of the back reflector.

20. The lighting troffer of claim 1 , wherein the plurality of light emitters comprises a plurality of LEDs on at least one light strip, wherein the plurality of LEDs face the hack reflector.

21. The lighting troffer of claim 1 , wherein the plurality of light emitters comprises a first plurality of LEDs on a first light strip and a second plurality of LEDs on a second light strip wherein the first plurality of LEDs face a first portion of the back reflector and the second plurality of LEDs face a second portion of the back reflector.

22. The lighting troffer of claim 1 , wherein the door frame comprises a mount surface on which at least one light emitter is mounted.

23. A lighting troffer, comprising:

a back reflector;

a door frame removably connected to the back reflector defining an opening having a length and a width;

a plurality of light bars spanning, at least partially, at least one of the width and the length of the opening of the door frame, each of the plurality of light bars having a first end and a second end connected to the door frame to thereby support the plurality of light bars on the door frame, each of the plurality of light bars having a mount surface for supporting a plurality of light emitters;

the plurality of light emitters on the mount surfaces of the plurality of light bars, the plurality of light emitters emitting light toward the hack reflector;

at least one lens plate supported by the light bar and the door frame covering the opening

wherein a region between the plurality of light emitters and the back reflector defines a mixing chamber for mixing the light emitted by the plurality of light emitters.

24. A lighting troffer, comprising:

a back reflector;

a door frame defining an opening having a length and a width, wherein the door frame is pivotably connected to the back reflector such that the door frame is movable between a first position where the door frame is spaced from the back reflector and a second position where the door frame defines a lower perimeter of the lighting troffer;

at least one light bar comprising a mount surface for supporting a plurality of light emitting diodes, the at least one light bar having a first end and a second end, wherein the at least one light bar partially spanning at least one of the length and the width of the opening; wherein the first end and a second end are spaced from the door frame;

the plurality of light emitters on the mount surface, the plurality of light emitters emitting light toward the back reflector; and

at least one lens plate connected to and extending from the door frame, the at least one lens plate connected to and supporting the at least one light bar, wherein the at least one lens plate covers the opening of the door frame, wherein a region between the mount surface and the back reflector defines a mixing chamber for mixing the light emitted by the plurality of light emitters.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 22, 2026
From: LUMEN ACQUISITION HOLDINGS, LLC
To: LED-IP MANAGEMENT, LLC
Reel/Frame 075624/0358 →
SECURITY INTEREST Recorded Sep 13, 2023
From: IDEAL INDUSTRIES LIGHTING LLC
To: FGI WORLDWIDE LLC
Reel/Frame 064897/0413 →
CORRECTIVE ASSIGNMENT TO CORRECT THE TYPOGRAPHICAL ERROR IN RECEIVING PARTY DATA FROM IDEAL INDUSTRIES, LLC TO IDEAL INDUSTRIES LIGHTING LLC PREVIOUSLY RECORDED ON REEL 049285 FRAME 0753. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 5, 2019
From: CREE, INC.
To: IDEAL INDUSTRIES LIGHTING LLC
Reel/Frame 051209/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2019
From: CREE, INC.
To: IDEAL INDUSTRIES, LLC
Reel/Frame 049285/0753 →