IP Library Granted Patent US 9,481,130
Granted Patent B2
US 9,481,130 · App. 13/828,424 · Granted Nov 1, 2016

Method of permanently joining plastic components and a plastic component joining assembly

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,481,130
App. No.
13/828,424
Granted
Nov 1, 2016
Kind
B2
Abstract

A method of permanently joining plastic components is provided. The method includes orienting a first plastic component having at least one first rib in close proximity to a second plastic component having at least one second rib. Also included is positioning a plurality of fiber-optic cables in a location between the first plastic component and the second plastic component, wherein each of the plurality of fiber-optic cables include a first end and a second end. Further included is generating a laser beam that is directed into the first end of the plurality of fiber-optic cables and terminating proximate the second end of the plurality of fiber-optic cables.

Claims (13)

1. A method of permanently joining plastic components comprising:

orienting a first plastic component having at least one first rib in close proximity to a second plastic component having at least one second rib;

positioning a plurality of fiber-optic cables in a location between the first plastic component and the second plastic component, wherein each of the plurality of fiber-optic cables include a first end and a second end;

generating a laser beam that is directed into the first end of the plurality of fiber-optic cables and terminating proximate the second end of the plurality of fiber-optic cables, wherein generating a laser beam that is directed into the first end of the plurality of fiber-optic cables comprises positioning a laser generator to direct the laser beam at a moveable reflective component and reflecting the laser beam into the first end of the plurality of fiber-optic cables;

arranging a first laser array comprising the second end of the plurality of fiber-optic cables proximate the at least one first rib and the at least one second rib, wherein the second end of each of the plurality of fiber-optic cables includes an optical lens for directing a heating energy produced by the first laser array onto the at least one first rib and the at least one second rib;

removing the plurality of fiber-optic cables from the location between the first plastic component and the second plastic component;

contacting the at least one first rib and the at least one second rib to form a welded joint assembly;

operably supporting a housing to a fixture; and

placing the first end of the plurality of fiber-optic cables in operable communication with a plurality of apertures of the housing.

2. The method of claim 1 , further comprising directing the laser beam at a stationary reflective component that redirects the laser beam to the moveable reflective component.

3. The method of claim 1 , wherein the moveable reflective component is mounted to a member within the housing, wherein the member is configured to displace in a controlled fashion the reflective component to direct the laser beam into distinct fiber-optic cables.

4. The method of claim 1 , wherein the first plastic component includes a first plurality of ribs and the second plastic component includes a second plurality of ribs.

5. The method of claim 1 , further comprising orienting a third plastic component having a third plurality of ribs in close proximity to the second plastic component, wherein a second laser array is arranged to direct a heating energy onto the third plurality of ribs and the second plurality of ribs.

Assignments (5)
PATENT SECURITY AGREEMENT Recorded Mar 23, 2022
From: INTEVA PRODUCTS, LLC
To: CERBERUS BUSINESS FINANCE, LLC, AS COLLATERAL AGENT
Reel/Frame 059766/0348 →
RELEASE OF SECURITY INTEREST Recorded Jun 29, 2017
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: INTEVA PRODUCTS, LLC
Reel/Frame 043038/0246 →
SECURITY AGREEMENT Recorded Jun 16, 2017
From: INTEVA PRODUCTS, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 042857/0001 →
SECURITY AGREEMENT Recorded Sep 9, 2016
From: INTEVA PRODUCTS, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 039973/0305 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2013
From: CASTEEL, DONALD
To: INTEVA PRODUCTS, LLC
Reel/Frame 030213/0163 →