IP Library Granted Patent US 9,022,302
Granted Patent B2
US 9,022,302 · App. 13/830,833 · Granted May 5, 2015

Feed injector tip cap

Inventor: Danielle Yarber Archangel (Porter, TX)
Assignee: General Electric Company
F23D14/58Y10T29/49723Y10T29/4973Y10T29/49826C10J3/506F23D14/76F23D2201/30F23D2212/10F23D2900/00018C10J2200/152C10K1/00C10J2300/1653C10J2300/1678Y02E20/16Y02E20/18
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Quick Facts
Patent No.
US 9,022,302
App. No.
13/830,833
Granted
May 5, 2015
Kind
B2
Abstract

A system includes a gasification feed injector. The gasification feed injector includes a tip portion disposed at a fluid exit region of the gasification feed injector, and a tip cap coupled to the tip portion of the gasification feed injector and configured to serve as a thermal barrier for the tip portion during gasification reactions.

Claims (21)

1. A system, comprising:

a gasification feed injector, comprising a tip portion disposed at a fluid exit region of the gasification feed injector, wherein the tip portion comprises a first abutment surface having a first geometry; and

a tip cap coupled to the tip portion of the gasification feed injector, wherein the tip cap is configured to serve as a thermal barrier for the tip portion during gasification reactions, and wherein the tip cap comprises:

a second abutment surface facing the first abutment surface and having a second geometry, wherein the second geometry substantially mirrors the first geometry; and

an outer surface comprising a third geometry, wherein the third geometry is convex with respect to the gasification feed injector.

2. The system of claim 1 , wherein the tip cap is coupled to the tip portion such that the tip cap entirely separates the tip portion from a reaction zone of a gasifier configured to receive the gasification feed injector.

3. The system of claim 1 , wherein the tip cap comprises a first annular opening positioned substantially coaxially relative to a second annular opening of the tip portion, and the first annular opening has a larger diameter than the second annular opening.

4. The system of claim 3 , wherein the tip cap comprises a body having the first annular opening, wherein the thickness of the body increases in a direction radially away from the first annular opening.

5. The system of claim 3 , wherein the tip cap is constructed of a ceramic matrix composite (CMC) material comprising a plurality of plies, and a number of plies of the tip cap increases in the direction radially away from the first annular opening to create the increase in body thickness.

6. The system of claim 5 , wherein the first annular opening comprises a first diameter and a second diameter such that the first annular opening is tapered, and wherein a first region proximate the first diameter comprises a first number of plies, a second region proximate the second diameter comprises a second number of plies, and the second number of plies is greater than the first.

7. The system of claim 5 , wherein the CMC material is configured to have a higher thermal conductivity than the tip portion.

8. The system of claim 5 , wherein the CMC material is configured to have a lower thermal coefficient of expansion than the tip portion.

9. The system of claim 1 , wherein the tip cap comprises a lip extending circumferentially around and radially away from a body of the tip cap, and the lip is configured to block recirculating gases generated during the gasification reactions from contacting the gasification feed injector.

10. The system of claim 1 , wherein the tip cap is coupled to the tip portion with a high temperature threaded fastener, a high temperature adhesive, spring loaded tabs, a tapered face connection, or any combination thereof.

11. An apparatus, comprising:

a tip cap comprising:

a body having a first annular opening, wherein the thickness of the body increases in a direction radially away from the first annular opening;

a first abutment surface disposed on the body, wherein the first abutment surface has a first geometry that substantially mirrors a second geometry of a second abutment surface of a gasification feed injector; and

a lip extending circumferentially around and radially away from the body, wherein the lip has a lip diameter that is larger than an injector diameter of the gasification feed injector.

12. The system of claim 11 , wherein the tip cap is constructed of a ceramic matrix composite (CMC) material.

13. The apparatus of claim 11 , wherein the CMC material comprises a silicon carbide CMC.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2019
From: GENERAL ELECTRIC COMPANY
To: AIR PRODUCTS AND CHEMICALS, INC.
Reel/Frame 050798/0659 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2013
From: ARCHANGEL, DANIELLE YARBER
To: GENERAL ELECTRIC COMPANY
Reel/Frame 030100/0347 →
Continuity (1)
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