IP Library Granted Patent US 8,890,403
Granted Patent B2
US 8,890,403 · App. 13/832,713 · Granted Nov 18, 2014

White light-emitting device and illumination device

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,890,403
App. No.
13/832,713
Granted
Nov 18, 2014
Kind
B2
Abstract

The present invention provides a technology that allows reducing the used amount of a Mn 4+ -activated fluoride complex phosphor without loss of luminous efficiency, in a white light-emitting device that is provided with the Mn 4+ -activated fluoride complex phosphor and an LED element that is an excitation source of the phosphor. The present invention provides a white light-emitting device comprises a blue LED element, as well as a yellow phosphor and/or a green phosphor and a red phosphor as phosphors that are excited by the blue LED element. The red phosphor contains a Mn 4+ -activated fluoride complex phosphor and a Eu 2+ -activated alkaline earth silicon nitride phosphor.

Claims (41)

1. A white light-emitting device comprising: an LED element that emits blue light; and a resin composition that contains a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element that emits blue light, and a phosphor that emits red light through wavelength conversion of light emitted by the LED element that emits blue light,

wherein the phosphor that emits red light contains at least a Mn 4+ -activated fluoride complex phosphor and an Eu 2+ -activated alkaline earth silicon nitride phosphor, and

a content ratio of the Eu 2+ -activated alkaline earth silicon nitride phosphor with respect to the total of the Mn 4+ -activated fluoride complex phosphor and Eu 2+ -activated alkaline earth silicon nitride phosphor contained in the resin composition ranges from 0.5 wt % to 14.0 wt %.

2. A white light-emitting device comprising: an LED element; and a resin composition that contains a phosphor that emits blue light through wavelength conversion of light emitted by the LED element, a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element, and a phosphor that emits red light through wavelength conversion of light emitted by the LED element,

wherein the phosphor that emits red light contains at least a Mn 4+ -activated fluoride complex phosphor and an Eu 2+ -activated alkaline earth silicon nitride phosphor, and

a content ratio of the Eu 2+ -activated alkaline earth silicon nitride phosphor with respect to the total of the Mn 4+ -activated fluoride complex phosphor and Eu 2+ -activated alkaline earth silicon nitride phosphor contained in the resin composition ranges from 0.5 wt % to 14.0 wt %.

3. The white light-emitting device according to claim 1 or 2 , wherein λ R1 −20≦λ R2 ≦λ R1 +30 is satisfied where λ R1 nm is an emission peak wavelength of the Mn 4+ -activated fluoride complex phosphor and λ R2 nm is an emission peak wavelength of the Eu 2+ -activated alkaline earth silicon nitride phosphor.

4. The white light-emitting device according to claim 1 or 2 , wherein a maximum peak wavelength in an emission spectrum of the Eu 2+ -activated alkaline earth silicon nitride phosphor ranges from 600 to 630 nm.

5. The white light-emitting device according to claim 3 , wherein the Mn 4+ -activated fluoride complex phosphor is KSF or KSNAF.

6. The white light-emitting device according to claim 3 , wherein the Eu 2+ -activated alkaline earth silicon nitride phosphor is Sr y Ca 1-y AlSiN 3 :Eu.

7. The white light-emitting device according to claim 1 or 2 , wherein the phosphor that emits yellow light is a (Y 1-u ,Gd u ) 3 (Al 1-v Ga v ) 5 O 12 :Ce,Eu phosphor (where u and v are 0≦u≦0.3 and 0≦v≦0.5, respectively) or Ca 1.5x La 3-x Si 6 N 11 :Ce (where x is 0≦x≦1).

8. The white light-emitting device according to claim 1 or 2 , wherein the Mn 4+ -activated fluoride complex phosphor is dispersed in a cured product of a resin paste.

9. The white light-emitting device according to claim 8 , wherein a base resin of the resin paste is a silicone resin.

10. The white light-emitting device according to claim 1 or 2 , wherein a correlated color temperature of emitted white light ranges from 1600 to 4000K.

11. The white light-emitting device according to claim 1 or 2 , wherein a correlated color temperature of emitted white light ranges from 2500 to 3500K.

12. The white light-emitting device according to claim 1 or 2 , wherein a blending proportion of the Mn 4+ -activated fluoride complex phosphor contained in the resin composition ranges from 10 wt % to 50 wt %, and

a blending proportion of the Eu 2+ -activated alkaline earth silicon nitride phosphor contained in the resin composition ranges from 0.1 wt % to 5.0 wt %.

13. A white light-emitting device, comprising: an LED element that emits blue light; a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element that emits blue light; and a phosphor that emits red light through wavelength conversion of light emitted by the LED element that emits blue light; or comprising: an LED element; a phosphor that emits blue light through wavelength conversion of light emitted by the LED element; a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element; and a phosphor that emits red light through wavelength conversion of light emitted by the LED element,

wherein the phosphor that emits red light contains a Mn 4+ -activated fluoride complex phosphor dispersed in a first translucent matrix and an Eu 2+ -activated alkaline earth silicon nitride phosphor dispersed in a second translucent matrix, and

a content ratio of the Eu 2+ -activated alkaline earth silicon nitride phosphor with respect to the total of the Mn 4+ -activated fluoride complex phosphor and Eu 2+ -activated alkaline earth silicon nitride phosphor ranges from 0.5 wt % to 14.0 wt %.

14. The white light-emitting device according to claim 13 , wherein a refractive index of the first translucent matrix is lower than a refractive index of the second translucent matrix.

15. The white light-emitting device according to claim 14 , wherein all the phosphors, except the Mn 4+ -activated fluoride complex phosphor, are dispersed in the second translucent matrix.

16. The white light-emitting device according to claim 13 , wherein the first translucent matrix is a cured product of a resin paste.

17. The white light-emitting device according to claim 16 , wherein a base resin of the resin paste is a silicone resin.

18. The white light-emitting device according to claim 17 , wherein a refractive index of the silicone resin is smaller than 1.45.

19. The white light-emitting device according to claim 13 , wherein a correlated color temperature of emitted white light ranges from 1600 to 4000K.

20. The white light-emitting device according to claim 13 , wherein a correlated color temperature of emitted white light ranges from 2500 to 3500K.

21. The white light-emitting device according to claim 13 , wherein the LED element, the first translucent matrix and the second translucent matrix are placed to make a interspace between the LED element, and the first translucent matrix and the second translucent matrix.

22. A white light-emitting device comprising: an LED element that emits blue light; and a resin composition that contains a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element that emits blue light, and a phosphor that emits red light through wavelength conversion of light emitted by the LED element that emits blue light,

wherein the phosphor that emits red light contains at least a red phosphor having a narrow-band emission spectrum such that a maximum emission peak thereof ranges from 600 nm to 660 nm and the full width at half maximum of a red emission peak is 20 nm or less, and a red phosphor having a broad-band emission spectrum such that a maximum emission peak thereof ranges from 600 nm to 660 nm and the full width at half maximum of a red emission peak is 80 nm or more, and

a content ratio of the red phosphor having the broad-band emission spectrum with respect to the total of the red phosphor having the narrow-band emission spectrum and the red phosphor having the broad-band emission spectrum that are contained in the resin composition ranges from 0.5 wt % to 14.0 wt %.

23. A white light-emitting device comprising: an LED element; and a resin composition that contains a phosphor that emits blue light through wavelength conversion of light emitted by the LED element, a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element, and a phosphor that emits red light through wavelength conversion of light emitted by the LED element,

wherein the phosphor that emits red light contains at least a red phosphor having a narrow-band emission spectrum such that a maximum emission peak thereof ranges from 600 nm to 660 nm and the full width at half maximum of a red emission peak is 20 nm or less, and a red phosphor having a broad-band emission spectrum such that a maximum emission peak thereof ranges from 600 nm to 660 nm and the full width at half maximum of a red emission peak is 80 nm or more, and

a content ratio of the red phosphor having the broad-band emission spectrum with respect to the total of the red phosphor having the narrow-band emission spectrum and the red phosphor having the broad-band emission spectrum that are contained in the resin composition ranges from 0.5 wt % to 14.0 wt %.

24. The white light-emitting device according to claim 22 or 23 , wherein a blending proportion of the red phosphor having the narrow-band emission spectrum and contained in the resin composition ranges from 10 wt % to 50 wt %.

25. The white light-emitting device according to claim 22 or 23 , wherein a blending proportion of the red phosphor having the broad-band emission spectrum and contained in the resin composition ranges from 0.1 wt % to 5.0 wt %.

26. The white light-emitting device according to any one of claim 1 , 2 , 22 , or 23 , wherein the LED element and the resin composition are placed to make a interspace between the LED element and the resin composition.

27. A white light-emitting device comprising: an LED element that emits blue light; and a translucent matrix that contains a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element that emits blue light, and a phosphor that emits red light through wavelength conversion of light emitted by the LED element that emits blue light; or comprising: an LED element; and a translucent matrix that contains a phosphor that emits blue light through wavelength conversion of light emitted by the LED element, a phosphor that emits yellow light and/or a phosphor that emits green light through wavelength conversion of light emitted by the LED element, and a phosphor that emits red light through wavelength conversion of light emitted by the LED element,

wherein the phosphor that emits red light contains at least a red phosphor having a narrow-band emission spectrum such that a maximum emission peak thereof ranges from 600 nm to 660 nm and the full width at half maximum of a red emission peak is 20 nm or less, and a red phosphor having a broad-band emission spectrum such that a maximum emission peak thereof ranges from 600 nm to 660 nm and the full width at half maximum of a red emission peak is 80 nm or more, and

a content ratio of the red phosphor having the broad-band emission spectrum with respect to the total of the red phosphor having the narrow-band emission spectrum and the red phosphor having the broad-band emission spectrum that are contained in the translucent matrix ranges from 0.5 wt % to 14.0 wt %.

28. An illumination device, comprising the white light-emitting device according to any one of claim 1 , 2 , 22 , 23 or 27 .

Assignments (6)
CHANGE OF ADDRESS Recorded Apr 23, 2024
From: NICHIA CORPORATION
To: NICHIA CORPORATION
Reel/Frame 067193/0912 →
NUNC PRO TUNC ASSIGNMENT Recorded Jul 28, 2023
From: CITIZEN ELECTRONICS CO., LTD.
To: NICHIA CORPORATION
Reel/Frame 064415/0020 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2021
From: CITIZEN ELECTRONICS CO., LTD.
To: CITIZEN ELECTRONICS CO., LTD.; NICHIA CORPORATION
Reel/Frame 055439/0376 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2020
From: MITSUBISHI CHEMICAL CORPORATION
To: CITIZEN ELECTRONICS CO., LTD.
Reel/Frame 053144/0422 →
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →