Manufacturing method for medical equipment for reducing platelet adhesion on a surface in contact with blood
A manufacturing method for medical equipment involves electron beam irradiating a titanium or titanium alloy substrate surface that has at least been machined, whereby platelet adhesion of the surface to be contacted by blood is reduced. The manufacturing method for medical equipment can also use a specific pre-processing method and an electron beam irradiation method to reduce the platelet adhesion of the surface which is to be contacted with blood, to suppress the formation of minute depressions (craters) in the surface, which can occur due to the irradiation by an electron beam.
1. A method of manufacturing a medical device possessing a medical device configuration and configured to contact blood, the method comprising:
cutting the medical device from a base material so that the medical device possesses a medical device configuration, the base material being either titanium or titanium alloy, the medical device produced by the cutting possessing an outer surface, and the cutting of the base material reducing a size of crystal grains of the titanium or titanium alloy;
subjecting the medical device produced by cutting the base material to heat-treatment to thermally expand the crystal grains of the titanium or titanium alloy that were reduced in size by the cutting; and
subjecting the outer surface of the medical device which was subjected to the heat-treatment to electron beam irradiation to reduce platelet adhesion to the outer surface of the medical device when the outer surface of the medical device contacts the blood.
2. The method of manufacturing the medical device according to claim 1 , wherein the subjecting of the outer surface of the medical device to electron beam irradiation comprises subjecting the outer surface of the medical device to a first electron beam irradiation using a first voltage and then subjecting the outer surface of the medical device to a second electron beam irradiation using a second voltage that is higher than the first voltage.
3. The method of manufacturing the medical device according to claim 1 , further comprising coating the outer surface of the medical device with a film of material made of a composition different from the base material, the coating of the outer surface of the medical device with the film being performed after the electron beam irradiation.
4. The method of manufacturing the medical device according to claim 1 , wherein the medical device is a part of a blood pump.
5. A method of manufacturing a medical device possessing a medical device configuration and configured to contact blood, the method comprising:
cutting the medical device possessing the configuration from a titanium base material or titanium alloy base material to produce a medical device made of the titanium or the titanium alloy base material and possessing the medical device configuration, the medical device produced by the cutting possessing an outer surface; and
electron beam irradiating the outer surface of the medical device possessing the medical device configuration to decrease surface roughness and thus reduce platelet adhesion to the outer surface of the medical device when the outer surface of the medical device contacts the blood.
6. The method of manufacturing the medical device according to claim 5 , wherein the electron beam irradiation of the outer surface of the medical device possessing the medical device configuration comprises electron beam irradiating the outer surface of the medical device possessing the medical device configuration to a first electron beam irradiation using a first voltage and subsequently electron beam irradiating the outer surface of the medical device possessing the medical device configuration to a second electron beam irradiation using a second voltage that is higher than the first voltage.
7. The method of manufacturing the medical device according to claim 5 , further depositing a coating on the outer surface of the medical device which has been electron beam, the coating being comprised of a material different from the titanium base material and titanium alloy base material, the coating being selected to, at least one of, lower static friction coefficient of the outer surface, prevent scratches from occurring on the outer surface and enhancing antithrombogenicity of the medical device.
8. A method of manufacturing a medical device comprising subjecting a surface of a titanium base material or titanium alloy base material which has previously undergone at least a cutting process to electron beam irradiation to reduce platelet adhesion of the surface when the surface comes into contact with blood.
9. The method of manufacturing the medical device according to claim 8 , further comprising heat-treating the surface of the titanium base material or titanium alloy base material before the surface is subjected to the electron beam irradiation.
10. The method of manufacturing the medical device according to claim 9 , wherein the subjecting of the surface of the titanium base material or titanium alloy base material to electron beam irradiation comprises subjecting the surface of the titanium base material or titanium alloy base material to a first electron beam irradiation using a first voltage and then subjecting the surface of the titanium base material or titanium alloy base material to a second electron beam irradiation using a second voltage that is higher than the first voltage.
11. The method of manufacturing the medical device according to claim 2 , wherein the electron beam irradiation comprises reverse-polarity electron beam irradiation using a pure titanium metal as an anode, followed by straight-polarity electron beam irradiation.
12. The method of manufacturing the medical device according to claim 8 , wherein the subjecting of the surface of the titanium base material or titanium alloy base material to electron beam irradiation comprises subjecting the surface of the titanium base material or titanium alloy base material to a first electron beam irradiation using a first voltage and then subjecting the surface of the titanium base material or titanium alloy base material to a second electron beam irradiation using a second voltage that is higher than the first voltage.
13. The method of manufacturing the medical device according to claim 12 , wherein the electron beam irradiation comprises reverse-polarity electron beam irradiation using a pure titanium metal as an anode, followed by straight-polarity electron beam irradiation.
14. The method of manufacturing the medical device according to claim 8 , wherein the electron beam irradiation comprises reverse-polarity electron beam irradiation using a pure titanium metal as an anode, followed by straight-polarity electron beam irradiation.
15. The method of manufacturing the medical device according to claim 14 , wherein the straight-polarity electron beam irradiation is performed at least twice under different voltage conditions.
16. The method of manufacturing the medical device according to claim 8 , further comprising coating the outer surface which has been subjected to the electron beam irradiation with a film composed of a substance that is different from the titanium base material and the titanium alloy base material.
17. The method of manufacturing the medical device according to claim 16 , wherein the substance that is different from the base material is diamond-like carbon.
18. The method of manufacturing the medical device according to claim 8 , wherein the medical device is a blood pump device.
19. The method of manufacturing the medical device according to claim 15 , wherein the blood pump device is a centrifugal blood pump device including dynamic pressure grooves.