IP Library Granted Patent US 9,086,704
Granted Patent B2
US 9,086,704 · App. 13/836,453 · Granted Jul 21, 2015

Method and apparatus for monitoring a refrigeration-cycle system

Inventor: Lawrence Kates (Corona Del Mar, CA)
Assignee: EMERSON CLIMATE TECHNOLOGIES, INC.
G05D23/1932F24F3/1603F24F11/0086F25B49/00F25B49/005G01K13/00G01N15/0826F24F2011/0068F24F2011/0093F24F2011/0094F25B2500/19F25B2600/07F25B2700/02F25B2700/133F25B2700/1351F25B2700/15F25B2700/151F25B2700/172F25B2700/195F25B2700/1931F25B2700/1933F25B2700/2106F25B2700/21151F25B2700/21152F25B2700/21161F25B2700/21163F25B2700/21172F25B2700/21173F25B2700/21174F25B2700/21175F25D2400/36G01K2201/00G01N2015/084G01N2015/0846Y10S55/34Y10S116/25Y10S116/42
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Quick Facts
Patent No.
US 9,086,704
App. No.
13/836,453
Granted
Jul 21, 2015
Kind
B2
Abstract

Methods of monitoring operation of a refrigerant-cycle system are disclosed. The methods include: measuring a first pressure of refrigerant input to a compressor of the refrigerant-cycle system using a first pressure sensor; measuring a first temperature of the refrigerant input to the compressor using a first temperature sensor; measuring a second pressure of refrigerant output by the compressor and input to a condenser of the refrigerant-cycle system using a second pressure sensor; measuring a second temperature of refrigerant output by the condenser using a second temperature sensor; measuring a third pressure of refrigerant output by the condenser using a third pressure sensor; and measuring current to the compressor using an electrical sensor. The methods further include identifying conditions of the refrigerant-cycle system based on the first temperature, the first pressure, the second temperature, the second pressure, the third pressure, and the current.

Claims (53)

1. A method for monitoring operation of a refrigerant-cycle system, comprising:

measuring a first pressure of refrigerant input to a compressor of the refrigerant-cycle system using a first pressure sensor;

measuring a first temperature of the refrigerant input to the compressor using a first temperature sensor;

measuring a second pressure of refrigerant output by the compressor and input to a condenser of the refrigerant-cycle system using a second pressure sensor;

measuring a second temperature of refrigerant output by the condenser using a second temperature sensor;

measuring a third pressure of refrigerant output by the condenser using a third pressure sensor;

measuring current to the compressor using an electrical sensor; and

using a processing system, determining whether the refrigerant-cycle system is at least one of undercharged or overcharged with refrigerant based on the first temperature, the first pressure, the second temperature, the second pressure, the third pressure, and the current.

2. The method of claim 1 further comprising:

determining an evaporating temperature based on the first pressure;

determining an evaporator superheat based on a difference between the first temperature and the evaporating temperature;

determining a condensing temperature based on the third pressure;

determining a condenser subcooling based on a difference between the second temperature and the condensing temperature; and

determining whether the refrigerant-cycle system is at least one of undercharged or overcharged with refrigerant based on the first pressure, the evaporator superheat, the second pressure, the condenser subcooling, and the current.

3. The method of claim 2 further comprising determining that the refrigerant-cycle system is at least one of undercharged or overcharged with refrigerant in response to the first pressure being less than a first predetermined value, the evaporator superheat being greater than a second predetermined value, the second pressure being less than a third predetermined value, the condenser subcooling being less than a fourth predetermined value, and the current being less than a fifth predetermined value.

4. A method for monitoring operation of a refrigerant-cycle system, comprising:

measuring a first pressure of refrigerant input to a compressor of the refrigerant-cycle system using a first pressure sensor;

measuring a first temperature of the refrigerant input to the compressor using a first temperature sensor;

measuring a second pressure of refrigerant output by the compressor and input to a condenser of the refrigerant-cycle system using a second pressure sensor;

measuring a second temperature of refrigerant output by the condenser using a second temperature sensor;

measuring a third pressure of refrigerant output by the condenser using a third pressure sensor;

measuring current to the compressor using an electrical sensor; and

using a processing system, determining whether a restriction is present in a refrigerant line of the refrigerant-cycle system based on the first temperature, the first pressure, the second temperature, the second pressure, the third pressure, and the current.

5. The method of claim 4 further comprising:

determining an evaporating temperature based on the first pressure;

determining an evaporator superheat based on a difference between the first temperature and the evaporating temperature;

determining a condensing temperature based on the third pressure;

determining a condenser subcooling based on a difference between the second temperature and the condensing temperature; and

determining whether a restriction is present in the refrigerant line based on the first pressure, the evaporator superheat, the second pressure, the condenser subcooling, and the current.

6. The method of claim 4 , wherein the refrigerant line is connected between an evaporator of the refrigerant-cycle system and the condenser.

7. The method of claim 4 , wherein the refrigerant line is connected between an evaporator of the refrigerant-cycle system and the compressor.

8. The method of claim 4 , wherein the refrigerant line is connected between the compressor and the condenser.

9. The method of claim 5 , wherein the refrigerant line is connected between an evaporator of the refrigerant-cycle system and the condenser.

10. The method of claim 9 further comprising determining that a restriction is present in the refrigerant line in response to the first pressure being less than a first predetermined value, the evaporator superheat being greater than a second predetermined value, the second pressure being less than a third predetermined value, the condenser subcooling being greater than a fourth predetermined value, and the current being less than a fifth predetermined value.

11. The method of claim 5 , wherein the refrigerant line is connected between an evaporator of the refrigerant-cycle system and the compressor.

12. The method of claim 5 , wherein the refrigerant line is connected between the compressor and the condenser.

13. The method of claim 11 further comprising determining that a restriction is present in the refrigerant line in response to the first pressure being less than a first predetermined value, the evaporator superheat being greater than a second predetermined value, the second pressure being less than a third predetermined value, the condenser subcooling being within a predetermined range, and the current being less than a fourth predetermined value.

14. The method of claim 12 further comprising determining that a restriction is present in the refrigerant line in response to the first pressure being greater than a first predetermined value, the evaporator superheat being greater than a second predetermined value, the second pressure being greater than a third predetermined value, the condenser subcooling being within a predetermined range, and the current being greater than a fourth predetermined value.

15. A method for monitoring operation of a refrigerant-cycle system, comprising:

measuring a first pressure of refrigerant input to a compressor of the refrigerant-cycle system using a first pressure sensor;

measuring a first temperature of the refrigerant input to the compressor using a first temperature sensor;

measuring a second pressure of refrigerant output by the compressor and input to a condenser of the refrigerant-cycle system using a second pressure sensor;

measuring a second temperature of refrigerant output by the condenser using a second temperature sensor;

measuring a third pressure of refrigerant output by the condenser using a third pressure sensor;

measuring current to the compressor using an electrical sensor; and

using a processing system, determining whether a metering device connected between the condenser and an evaporator is plugged based on the first temperature, the first pressure, the second temperature, the second pressure, the third pressure, and the current.

16. The method of claim 15 further comprising:

determining an evaporating temperature based on the first pressure;

determining an evaporator superheat based on a difference between the first temperature and the evaporating temperature;

determining a condensing temperature based on the third pressure;

determining a condenser subcooling based on a difference between the second temperature and the condensing temperature; and

determining whether the metering device is plugged based on the first pressure, the evaporator superheat, the second pressure, the condenser subcooling, and the current.

17. The method of claim 16 further comprising determining that the metering device is plugged in response to the first pressure being less than a first predetermined value, the evaporator superheat being greater than a second predetermined value, the second pressure being greater than a third predetermined value, the condenser subcooling being greater than a fourth predetermined value, and the current being less than a fifth predetermined value.

Assignments (5)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jun 22, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064058/0724 →
Continuity (5)
Continuation 13269188 · Oct 7, 2011
Continuation 11779203 · Jul 17, 2007
Continuation 11130569 · May 17, 2005
Continuation 10916222 · Aug 11, 2004
Related Publication 20130287063A1 · Oct 31, 2013