IP Library Granted Patent US 8,638,061
Granted Patent B2
US 8,638,061 · App. 13/836,809 · Granted Jan 28, 2014

Hybrid energy storage system, renewable energy system including the storage system, and method of using same

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Quick Facts
Patent No.
US 8,638,061
App. No.
13/836,809
Granted
Jan 28, 2014
Kind
B2
Abstract

This disclosure generally relates to stabilizing energy provided by an energy source, and more particularly to systems and methods for using multiple types of energy storage devices to selectively capture and provide energy. An energy source provides energy, and the energy storage devices selectively capture energy provided by the energy source in excess of an immediate energy requirement of a load and selectively provide energy when the immediate energy requirement of the load exceeds the energy provided by the energy source.

Claims (66)

1. A method of stabilizing power provided by an energy source to a load, the method comprising:

capturing, in a first energy storage device, energy produced by the energy source in excess of an immediate energy requirement of the load unless an energy level of the first energy storage device is at a first maximum threshold;

capturing, in a second energy storage device, the energy produced by the energy source in excess of the immediate energy requirement of the load if the energy level of the first energy storage device is at the first maximum threshold, unless an energy level of the second energy storage device is at a second maximum threshold; and

varying an intake rate threshold of the first energy storage device, an intake rate threshold of the second energy storage device, a discharge rate threshold of the first energy storage device, and a discharge rate threshold of the second energy storage device as a function of at least one of: a type of the energy storage device, an initial capacity of the energy storage device, a characteristic internal resistance of the energy storage device, a chemical resistance of the energy storage device, an electrolyte of the energy storage device, a temperature of the energy storage device, a state of charge of the energy storage device, a capacity loss of the energy storage device, an intake efficiency of the energy storage device, and a discharge efficiency of the energy storage device.

2. The method of claim 1 , further comprising:

transferring energy from the first energy storage device to the second energy storage device in response to the energy level of the first energy storage device reaching the first maximum threshold; and

ceasing transferring energy from the first energy storage device to the second energy storage device in response to the energy level of the first energy storage device reaching a first predetermined level or the energy level of the second energy storage device reaching the second maximum threshold.

3. The method of claim 1 , further comprising:

providing energy from the first energy storage device to the load when the immediate energy requirement of the load exceeds the energy produced by the energy source unless the energy level of the first storage device is at a first minimum threshold; and

providing energy from the second energy storage device to the load when the immediate energy requirement of the load exceeds the energy produced by the energy source and the energy level of the first storage device is at the first minimum threshold, unless an energy level of the second energy storage device is at a second minimum threshold.

4. The method of claim 1 , further comprising:

transferring energy from the second energy storage device to the first energy storage device in response to the energy level of the first energy storage device reaching a first minimum threshold; and

ceasing transferring energy from the second energy storage device to the first energy storage device in response to the energy level of the first energy storage device reaching a first predetermined level or the energy level of the second energy storage device reaching a second minimum threshold.

5. The method of claim 4 , further comprising:

transferring energy between the first energy storage device and the second energy storage device at a predetermined time interval, the transferring including

providing energy from the first energy storage device to the second energy storage device if the energy level of the first energy storage device is greater than the first predetermined level;

providing energy from the second energy storage device to the first energy storage device if the energy level of the first energy storage device is less than the first predetermined level; and

ceasing providing energy from the first energy storage device to the second energy storage device or from the second energy storage device to the first energy storage device when the energy level of the first energy storage device reaches the first predetermined level or the energy level of the second storage device reaches the second minimum threshold or the second maximum threshold.

6. The method of claim 1 , further comprising:

varying a first predetermined level of the first energy storage device and a second predetermined level of the second energy storage device as a function of an energy requirement profile of the load;

varying the first predetermined level of the first energy storage device and the second predetermined level of the second energy storage device as a function of an energy output profile of the energy source; and

preventing capture of energy in at least one of the first and second energy storage devices as a function of at least one of: the temperature of the energy storage device, a reduced storage or discharge efficiency of the energy storage device, a diminished capacity of the energy storage device, a number of cycles of the energy storage device, and a strain of the energy storage device.

7. The method of claim 1 , wherein

the capturing, in the first energy storage device, of energy produced by the energy source in excess of the immediate energy requirement of the load further includes capturing energy in the first energy storage device in excess of the immediate energy requirement of the load up to an intake rate threshold of the energy source, and

the capturing, in the second energy storage device, of energy produced by the energy source in excess of the immediate energy requirement of the load further includes capturing energy in the second energy storage device in excess of the sum of the immediate energy requirement of the load and the intake rate threshold of the energy source.

8. The method of claim 1 , further comprising:

providing energy from the first energy storage device to the load when the immediate energy requirement of the load exceeds the energy produced by the energy source up to a discharge rate threshold of the first energy storage device; and

providing energy from the second energy storage device to the load when the immediate energy requirement of the load exceeds the sum of the energy produced by the energy source and the discharge rate threshold of the first energy storage device up to a discharge rate threshold of the second energy storage device.

9. A system for providing power to a load, the system comprising:

an energy source configured to provide power;

a first energy storage device configured to selectively capture power from the energy source and selectively provide the captured power to the load;

a second energy storage device configured to selectively capture power from the energy source and selectively provide captured power to the load; and

an energy flow controller including

a power monitor configured to monitor a difference between the power provided by the energy source and an immediate energy requirement of the load and produce a power signal indicative of the monitored difference,

a first energy level monitor configured to monitor an energy level of the first energy storage device and provide a first energy level signal indicative of the energy level of the first energy storage device,

a second energy level monitor configured to monitor an energy level of the second energy storage device and provide a second energy level signal indicative of the energy level of the second energy storage device,

an energy converter configured to respond to a capture signal for converting power from the energy source into power for at least one of the first and second energy storage devices and a switch signal for directing the converted power to at least one of the first energy storage device and the second energy storage device, and

a controller configured to (i) receive the power signal, the first energy level signal, and the second energy level signal, (ii) determine from the power signal that the power provided by the energy source exceeds the immediate energy requirement of the load and provide the capture signal and the switch signal to the energy converter such that the energy provided by the energy source in excess of the immediate energy requirement of the load is captured in the first energy storage device unless the first energy level signal indicates that the energy level of the first energy storage device is at a first maximum threshold whereupon the controller alters the switch signal such that the energy converter directs the energy in excess of the immediate energy requirement of the load to the second energy storage device unless the second energy level signal indicates that the energy level of the second energy storage device is at a second maximum threshold.

10. The system of claim 9 , wherein

the energy converter includes (i) a rectifier configured to convert power from the energy source into energy for storage in at least one of the first energy storage device and the second energy storage device, and (ii) an inverter configured to convert energy from at least one of the first energy storage device and the second energy storage device into power for the load.

11. The system of claim 9 , wherein

the energy converter is further configured to respond to a first transfer signal from the controller for transferring energy from the first energy storage device to the second energy storage device, and

the controller is further configured to (iii) provide the first transfer signal when the first energy level signal indicates that the energy level of the first energy storage device has reached the first maximum threshold, and (iv) cease providing the first transfer signal in response to the first energy level signal indicating that the energy level of the first energy storage device has reached a first predetermined level or the second energy level signal indicating that the energy level of the second energy storage device has reached the second maximum threshold.

12. The system of claim 9 , wherein

the energy converter is further configured to respond to a discharge signal for converting energy from at least one of the first and second energy storage devices into power for the load and a second switch signal for determining which of the first and second energy storage devices to convert the energy from, and

the controller is further configured to provide the discharge signal and the second switch signal to the energy converter when the power signal indicates that the immediate energy requirement of the load exceeds the energy produced by the energy source such that the energy is provided from the first energy storage device unless the first energy level signal indicates that the energy level of the first storage device is at a first minimum threshold whereupon the controller alters the switch signal such that the energy converter converts energy from the second energy storage device for the load, unless the second energy level signal indicates that the energy level of the second energy storage device is at a second minimum threshold.

13. The system of claim 12 , wherein

the energy converter is further responsive to a second transfer signal for transferring energy from the second energy storage device to the first energy storage device, and

the controller is further configured to (iii) provide the second transfer signal to the energy converter in response to the first energy level signal indicating that the energy level of the first energy storage device has reached the first minimum threshold, and (iv) cease providing the second transfer signal to the energy converter in response to the first energy level signal indicating that the energy level of the first energy storage device has reached a first predetermined level or the second energy level signal indicating that the energy level of the second energy storage device has reached the second minimum threshold.

14. The system of claim 13 , wherein

the controller is further configured to (iii) selectively provide one of the first transfer signal and the second transfer signal to the energy converter at a predetermined time interval, (iv) provide the first energy transfer signal if the first energy level signal indicates that energy level of the first energy storage device is greater than the first predetermined level, (v) provide the second energy transfer signal if the second energy level signal indicates that the energy level of the first energy storage device is less than the first predetermined level, and (vi) cease providing the first energy transfer signal or the second energy transfer signal when the first energy level signal indicates that the energy level of the first energy storage device has reached the first predetermined level or the second energy level signal indicates that the energy level of the second storage device has reached the second minimum threshold or the second maximum threshold.

15. The system of claim 9 , wherein

the controller is further configured to (iii) vary a first predetermined level of the first energy storage device and a second predetermined level of the second energy storage device as a function of an energy requirement profile of the load, (iv) vary the first predetermined level of the first energy storage device and the second predetermined level of the second energy storage device as a function of an energy output profile of the energy source, and (v) prevent capture of energy in at least one of the first and second energy storage devices as a function of at least one of a temperature of the energy storage device, a reduced storage or discharge efficiency of the energy storage device, a diminished capacity of the energy storage device, a number of cycles of the energy storage device, and a strain of the energy storage device.

16. The system of claim 9 , wherein

the energy flow controller is configured to capture energy in the first energy storage device produced by the energy source in excess of the immediate energy requirement of the load up to an intake rate threshold of the first energy storage device, and to capture energy in the second energy storage device produced by the energy source in excess of the sum of the immediate energy requirement of the load and the intake rate threshold of the first energy storage device.

17. The system of claim 9 , wherein

the energy flow controller is configured to provide energy from the first energy storage device to the load when the immediate energy requirement of the load exceeds the energy produced by the energy source up to a discharge rate threshold of the first energy storage device, and to provide energy from the second energy storage device to the load when the immediate energy requirement of the load exceeds the sum of the energy produced by the energy source and the discharge rate threshold of the first energy storage device up to a discharge rate threshold of the second energy storage device.

18. A method of stabilizing power provided by an energy source to a load, the method comprising:

capturing, in a first energy storage device, energy produced by the energy source in excess of an immediate energy requirement of the load up to an intake rate threshold of the first energy storage device;

capturing, in a second energy storage device, energy produced by the energy source in excess of the sum of the immediate energy requirement of the load and the intake rate threshold of the first energy storage device; and

varying an intake rate threshold of the first energy storage device, an intake rate threshold of the second energy storage device, a discharge rate threshold of the first energy storage device, and a discharge rate threshold of the second energy storage device as a function of at least one of: a type of the energy storage device, an initial capacity of the energy storage device, a characteristic internal resistance of the energy storage device, a chemical resistance of the energy storage device, an electrolyte of the energy storage device, a temperature of the energy storage device, a state of charge of the energy storage device, a capacity loss of the energy storage device, an intake efficiency of the energy storage device, and a discharge efficiency of the energy storage device.

19. The method of claim 18 , further comprising:

providing energy from the first energy storage device to the load when the immediate energy requirement of the load exceeds the energy produced by the energy source up to the discharge rate threshold of the first energy storage device; and

providing energy from the second energy storage device to the load when the immediate energy requirement of the load exceeds the sum of the energy produced by the energy source and the discharge rate threshold of the first energy storage device up to the discharge rate threshold of the second energy storage device,

20. The method of claim 18 , further comprising:

varying the intake rate threshold of the first energy storage device, the intake rate threshold of the second energy storage device, the discharge rate threshold of the first energy storage device, and the discharge rate threshold of the second energy storage device further as a function of at least one of: a cooling capacity of the energy storage device, a heat dissipation coefficient of the energy storage device, an ambient air temperature profile, an energy requirement of the load, an cycle rate profile, and an energy production profile for the energy source.

Assignments (14)
PATENT SECURITY AGREEMENT Recorded Oct 17, 2023
From: TUTHILL ACQUISITION LLC; EPV BUYER, INC.; EPV INTERMEDIATE, LLC
To: VECTRA CO.; DUKE INTERMEDIATE HOLDINGS, LLC; DUKE FINANCE HOLDINGS, LLC; DUKE FINANCE, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC; OM GROUP CORPORATE, LLC; OMG ENERGY HOLDINGS, INC.; LITHIUMSTART INC.; EAGLEPICHER ELECTRONIC PACKAGING, LLC; EAGLEPICHER TECHNOLOGIES, LLC; EP INTERMEDIATE HOLDINGS I, LLC; EP INTERMEDIATE HOLDINGS II, LLC; BANK OF AMERICA, N.A.
Reel/Frame 065247/0032 →
RELEASE AND TERMINATION OF LIEN ON PATENTS (1L) Recorded Oct 12, 2023
From: JEFFERIES FINANCE LLC
To: VECTRA CO.; EAGLEPICHER TECHNOLOGIES, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC
Reel/Frame 065221/0832 →
RELEASE AND TERMINATION OF LIEN ON PATENTS (2L) Recorded Oct 12, 2023
From: JEFFERIES FINANCE LLC
To: VECTRA CO.; EAGLEPICHER TECHNOLOGIES, LLC; DUKE FINANCE SUBSIDIARY HOLDINGS, LLC
Reel/Frame 065222/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2023
From: MOORE, RANDY; NOWLIN, RON; VU, VIET; PARROT, MICHAEL; DERMOTT, JEFF; MILLER, GREGORY
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 064703/0548 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2023
From: AMES, KEVIN E.; HUDDLESTON, CHARLES W.
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 064703/0585 →
FIRST LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 9, 2018
From: EAGLEPICHER TECHNOLOGIES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 045545/0508 →
SECOND LIEN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Mar 9, 2018
From: EAGLEPICHER TECHNOLOGIES, LLC
To: JEFFERIES FINANCE LLC
Reel/Frame 045545/0893 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (SECOND LIEN) Recorded Mar 8, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 045539/0225 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Mar 8, 2018
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 045539/0138 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS (SECOND LIEN) Recorded Feb 22, 2017
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 041777/0090 →
SECURITY INTEREST Recorded Jan 8, 2016
From: EAGLEPICHER TECHNOLOGIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037459/0921 →
SECURITY INTEREST Recorded Dec 16, 2015
From: EAGLEPICHER TECHNOLOGIES, LLC
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH, AS COLLATERAL AGENT
Reel/Frame 037311/0571 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Oct 28, 2015
From: PNC BANK
To: EAGLEPICHER TECHNOLOGIES, LLC
Reel/Frame 036985/0642 →
SECURITY AGREEMENT Recorded Sep 12, 2013
From: OM GROUP, INC.; OMG ELECTRONIC CHEMICALS, LLC; OMG AMERICAS, INC.; EAGLEPICHER TECHNOLOGIES, LLC; EAGLEPICHER MEDICAL POWER, LLC
To: PNC BANK
Reel/Frame 031208/0876 →