Active biased electrodes for reducing electrostatic fields underneath print heads in an electrostatic media transport
View Patent ↗Embodiments described herein are directed to a system for reducing electrostatic fields underneath print heads in a direct marking printing system. The system includes: one or more print heads for depositing ink onto a media substrate; a media transport for moving the media substrate along a media path past the one or more print heads; a conductive platen contacting the media transport belt; an electrostatic field reducer that includes an alternating current charge device positioned upstream of the one or more print heads; and one or electrically isolated biased electrodes in registration with the ink deposition areas of the one or more print heads. The media transport includes a media transport belt and, when the media is on the transport belt it has an electrostatic field, which can cause printing defects. The electrostatic field reducer and electrodes reduce the electrostatic field on the surface of the media and thereby reduce printing defects.
1. A system for reducing electrostatic fields underneath print heads, the system comprising:
one or more print heads for depositing ink onto a surface of a media substrate in one or more ink deposition areas;
a media transport for moving the media substrate along a media path in a process direction past the one or more print heads, wherein the media transport comprises a media transport belt having a first side and a second side, and wherein the media substrate has an electrostatic field and contacts the first side;
a conductive platen contacting the media transport belt on the second side, wherein the conductive platen has one or more apertures;
one or more electrically isolated biased electrodes positioned in the one or more apertures and corresponding to the locations of the one or more ink deposition areas of the one or more print heads, and wherein each of the one or more electrically isolated biased electrodes extends in the process direction and in a trans-process direction; and
one or more voltage sources for providing a voltage to the one or more electrically biased electrodes,
wherein the voltage is provided to the one or more electrically biased electrodes to reduce the electrostatic field on the surface of the media receiving the ink.
2. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein the conductive platen is substantially flat.
3. The system for reducing electrostatic fields underneath print heads according to claim 1 further comprising a field probe or a non-contacting electrostatic voltmeter for measuring an electrical field at a location upstream in the process direction of the one or more print heads.
4. The system for reducing electrostatic fields underneath print heads according to claim 3 further comprising a controller for adjusting the voltage provided to the one or more electrically isolated biased electrodes.
5. The system for reducing electrostatic fields underneath print heads according to claim 3 , wherein the one or more electrically isolated biased electrodes has a dimension in the process direction and in a trans-process direction that extends at least 3 mm beyond the corresponding ink deposition area.
6. The system for reducing electrostatic fields underneath print heads according to claim 3 , wherein the one or more electrically isolated biased electrodes has a dimension in the process direction and in a trans-process direction that extends at least 5 mm beyond the corresponding ink deposition area.
7. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein the media transport belt is formed from insulating or semi-conductive materials.
8. The system for reducing electrostatic fields underneath print heads according to claim 7 , wherein the semi-conductive materials in the media transport belt are formed in layers and have a sheet resistivity greater than 10 8 ohms/sq.
9. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein the voltage provided by the voltage source is from 1 to 3,000 volts.
10. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein a plurality of electrically isolated biased electrodes are arranged in a staggered full width array.
11. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein the system further comprises one or more rollers for electrostatically tacking the media substrate onto the media transport belt.
12. The system for reducing electrostatic fields underneath print heads according to claim 1 further comprising an electrostatic field reducer comprising a voltage sensitive charge device positioned upstream of the one or more print heads in the process direction.
13. The system for reducing electrostatic fields underneath print heads according to claim 12 , wherein the voltage sensitive charge device is a scorotron with a grid operated at zero potential, and wherein a coronode voltage is operated at conditions that drive the potential of media to zero voltage.
14. The system for reducing electrostatic fields underneath print heads according to claim 12 , wherein the voltage sensitive charge device is a dicorotron operated at a shield voltage of zero.
15. The system for reducing electrostatic fields underneath print heads according to claim 12 , wherein the voltage sensitive charge device discharges onto the surface of the media substrate at a location above a grounded region of the conductive platen.
16. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein the electrostatic field reducer reduces the electrostatic field to less than 5 V/micron on the surface of the media receiving the ink.
17. The system for reducing electrostatic fields underneath print heads according to claim 1 , wherein the electrostatic field reducer reduces the electrostatic field on the surface of the media receiving the ink to less than 1 V/micron.